A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

A sterilizing and soaking device for leather manufacturing includes a disinfecting machine (11), a soaking cavity (12) is formed in the disinfecting machine (11), the upper side of the soaking cavity (12) is communicated with an accommodating cavity (13) which penetrates left and right and is upward in opening, a rotating device (101) is arranged in the soaking cavity (12). The cow leather can be better contacted with the disinfectant, the cow leather can be automatically driven to rotate, the disinfection efficiency is increased, the water flow generated by rotation can be used for stirring the disinfectant, so that the disinfectant is uniformly mixed, and the disinfection effect is enhanced.

A sterilizing and soaking device for leather manufacturing includes a disinfecting machine (11), a soaking cavity (12) is formed in the disinfecting machine (11), the upper side of the soaking cavity (12) is communicated with an accommodating cavity (13) which penetrates left and right and is upward in opening, a rotating device (101) is arranged in the soaking cavity (12). The cow leather can be better contacted with the disinfectant, the cow leather can be automatically driven to rotate, the disinfection efficiency is increased, the water flow generated by rotation can be used for stirring the disinfectant, so that the disinfectant is uniformly mixed, and the disinfection effect is enhanced.

Use of probiotic technology to support tanners to reduce waste and increase the value of by-products reducing the need of synthetic chemicals, improving the quality of effluents and reducing the carbon footprint to the environment. Probiotics or beneficial microorganisms are used to obtain biochemicals through a controlled fermentation of natural ingredients. The result of the process is a consortium of metabolites including viable probiotic microorganisms with properties very similar to traditional leather auxiliaries extensively needed during leather production, eliminating or reducing the need for use of toxic chemicals and compositions.

Use of probiotic technology to support tanners to reduce waste and increase the value of by-products reducing the need of synthetic chemicals, improving the quality of effluents and reducing the carbon footprint to the environment. Probiotics or beneficial microorganisms are used to obtain biochemicals through a controlled fermentation of natural ingredients. The result of the process is a consortium of metabolites including viable probiotic microorganisms with properties very similar to traditional leather auxiliaries extensively needed during leather production, eliminating or reducing the need for use of toxic chemicals and compositions.

A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

The subject invention provides environmentally-friendly compositions and methods for enhancing production of textiles and leather. In certain embodiments, the methods of the subject invention comprise incorporating the application of a biological amphiphilic molecule into a textile or leather-making process to reduce chemical usage, reduce water usage, reduce water pollution and/or provide an added benefit to the process. In certain embodiments, the methods of the subject invention comprise substituting a chemical surfactant with a biological amphiphilic molecule in one or more steps involved in textile or leather-making process that would traditionally utilize a chemical surfactant.

Disclosed are a leather odor removal composition, a method of manufacturing leather with reduced odor using the same, and leather manufactured through the method. The method of reducing leather odor may include using a composition including a filler and a softening mixture.