C21D2201/03

SOFT MAGNETIC ALLOY AND MAGNETIC DEVICE

A soft magnetic alloy has a main component of Fe. The soft magnetic alloy contains P. A Fe-rich phase and a Fe-poor phase are contained. An average concentration of P in the Fe-poor phase is 1.5 times or larger than an average concentration of P in the soft magnetic alloy by number of atoms.

THIN STRIP COMPONENT, METHOD FOR MANUFACTURING SAME, AND MOTOR USING THIN STRIP COMPONENT
20190173329 · 2019-06-06 ·

A method for manufacturing a thin strip component, including a processing step of processing an amorphous thin strip member into a dimension shape larger than a target shape, and a heat treating step of heat treating and contracting the amorphous thin strip member processed in the processing step to form the amorphous thin strip member into a thin strip component of the target shape. A thin strip component which is a magnetic laminate in which a plurality of plate-shaped thin strip component members of the same shape are laminated, and has a recess over an entire side surface of the magnetic laminate is used. A motor including the thin strip component, a plurality of coils disposed on the thin strip component, and a rotor disposed between the plurality of coils is used.

Fe-BASED AMORPHOUS ALLOY RIBBON, PRODUCTION METHOD THEREOF, IRON CORE, AND TRANSFORMER
20240191333 · 2024-06-13 ·

An Fe-based amorphous alloy ribbon reduced in iron loss, less deformed, and highly productive in a condition of a magnetic flux density of 1.45 T is provided. One aspect of the present disclosure provides an Fe-based amorphous alloy ribbon having first and second surfaces, and is provided with continuous linear laser irradiation marks on at least the first surface. Each linear laser irradiation mark is formed along a direction orthogonal to a casting direction of the Fe-based amorphous alloy ribbon, and has unevenness on its surface. When the unevenness is evaluated in the casting direction, a height difference HL?width WA calculated from the height difference HL between a highest point and a lowest point in a thickness direction of the Fe-based amorphous alloy ribbon and the width WA which is a length of the linear irradiation mark on the first surface is 6.0 to 180 ?m.sup.2.

CONTINUOUS ULTA-RAPID ANNEALING OF NANOCRYSTALLINE SOFT MAGNETIC MATERIALS
20240186040 · 2024-06-06 ·

A Continuous Ultra-Rapid Annealing (CURA) method for producing a nanocrystalline alloy is provided. The method includes placing amorphous ribbons on a first reel, preheating a Cu wheel to a temperature of about 750? K to about 800? K, and unwinding the amorphous ribbons from the first reel to a second reel. The methods include directly contacting the amorphous ribbons between the first reel and the second reel with the Cu wheel for a length of time and under tension to produce the nanocrystalline alloy. The methods include winding the nanocrystalline alloy on the second reel.

METHOD FOR PRODUCING MAGNETIC COMPONENT USING AMORPHOUS OR NANOCRYSTALLINE SOFT MAGNETIC MATERIAL

The present disclosure provides a method for producing a magnetic component that enables efficient processing of an amorphous soft magnetic material or a nanocrystalline soft magnetic material. The method for producing a magnetic component comprising an amorphous soft magnetic material or nanocrystalline soft magnetic material comprises: a step of preparing a stacked body comprising a plurality of plate-shaped amorphous soft magnetic materials or nanocrystalline soft magnetic materials; a step of heating at least a portion of shearing in the stacked body to a temperature equal to or higher than the crystallization temperature of the soft magnetic materials; and a step of shearing the stacked body at the portion of shearing after the step of heating.

Method for processing a plate workpiece

A workpiece made of plate is subjected to a treatment which locally modifies its magnetic permeability. Subsequently, the magnetic permeability of the workpiece is examined locally resolved by a probe in order to find at least one surface region which is suitable for intended processing, and the processing is performed locally limited to the selected region.

Cellulosic and synthetic polymeric feedstock barrel for use in rapid discharge forming of metallic glasses

The present disclosure is directed to the use of cellulosic materials, such as wood, paper, etc., or synthetic polymeric materials, such as a thermoplastic, rubber, etc., or a composite containing one or more of these materials as feedstock barrels for the process of injection molding of metallic glasses by rapid capacitor discharge forming (RCDF) techniques.

Nanostructured ferritic alloy components and related articles

An article, for example a turbomachinery article is presented. The article includes a weldable first component having a base portion and a flange portion. The flange portion is outwardly projecting normal to a surface of the base portion; and is joined with the base portion by a solid state joint. The base portion comprises a nanostructured ferritic alloy; and the flange portion comprises a steel substantially free of oxide nanofeatures. The first component is joined to a second component through the flange portion of the first component by a weld joint.

Nanostructured-lattices produced by surface mechanical attrition treatment method

The present invention is about the design and manufacturing method of constructing nano-structured lattices. The design of the four periodic two-dimensional lattices (hexagonal, triangulated, square and Kagome) is described; and the process of making nano-structured lattices is outlined in the present invention.

Ultra-fine wire fabricating apparatus and method

The ultra-fine wire fabricating apparatus comprises a feeder assembly, a stationary die, and a rotary die holder. The feeder assembly supplies a wire. The stationary die comprises a hollow inclined channel configured on an inner surface of the stationary die. The hollow inclined channel is configured to receive the wire from the feeder assembly. The rotary die holder configured to receive the wire from the stationary die and simultaneously torsionally deform the wire, wherein the rotary die holder rotates relative to the stationary die to produce the ultra-fine wire with improved mechanical properties. The method ensures continuous grain refinement of wires. The wires are severe plastic deformed using the combined effects of the stationary die and rotary die holder. The mechanical properties of the raw materials are improved due to a grain refinement and microstructure evolution caused by plastic deformation.