C22B23/02

Process for Smelting Lithium-Ion Batteries

The invention concerns a process for the separation of cobalt from lithium present in a charge comprising lithium-ion batteries or related products, comprising the steps of: smelting the charge using a bath furnace equipped with a submerged air-fed plasma torch for injecting plasma gas into the melt; defining and maintaining a bath redox potential where cobalt is reduced to the metallic state and reporting to an alloy phase, and whereby lithium is oxidized as Li.sub.2O and reporting to the slag phase; decanting and separating the phases. It is characterized in that the reduction and oxidizing steps are performed simultaneously. A suitably low cobalt concentration is obtained in the slag.

Recovering heavy rare earth metals from magnet scrap

A method of treating rare earth metal-bearing permanent magnet scrap, waste or other material in a manner to recover the heavy rare earth metal content separately from the light rare earth metal content. The heavy rare earth metal content can be recovered either as a heavy rare earth metal-enriched iron based alloy or as a heavy rare earth metal based alloy.

Plant and method for recovering metals and/or metal oxides from industrial process waste, in particular refinery waste
11199360 · 2021-12-14 · ·

A plant for recovering metals and/or metal oxides from industrial process waste, in particular oil product refining waste, comprises a furnace; a feed line connected to a main inlet of the furnace and configured to feed the furnace with a solid waste containing metals, in particular in oxide form; an outlet line, connected to a solid phase outlet of the furnace and configured to draw a metal-enriched solid phase out of the furnace; the furnace is a belt conveyor furnace having a belt conveyor closed in a loop with a substantially horizontal configuration and having a top face, which receives the waste to treat and conveys it between two longitudinal opposite ends of the belt conveyor furnace respectively provided with the main inlet and the solid phase outlet.

Comprehensive Recovery Method Of Pyrolysis Polymetallic Product From Waste Integrated Circuit Board
20220205063 · 2022-06-30 ·

The invention relates to a method for multi-metal products recovery from pyrolytic waste integrated circuit boards. The method mainly comprises the steps of smelting and blending, atomization, acidolysis and filtration, noble metal recycling, copper extraction and back extraction, nickel extraction and back extraction. Compared with the prior art, the method has the advantages that smoke pollution and the smelting slag treatment in the process of preparing a black copper ingot through multi-metal collaborative smelting are reduced, and the problems of low anode efficiency of the black copper electrolysis process are solved. Meanwhile, the high-temperature high-oxygen atomized gas generated in the atomizing process provides a heat source and an oxygen source for subsequent acidolysis, so that the energy consumption is further reduced. The method has the advantages such as short process, remarkable energy conservation and emission reduction.

Comprehensive Recovery Method Of Pyrolysis Polymetallic Product From Waste Integrated Circuit Board
20220205063 · 2022-06-30 ·

The invention relates to a method for multi-metal products recovery from pyrolytic waste integrated circuit boards. The method mainly comprises the steps of smelting and blending, atomization, acidolysis and filtration, noble metal recycling, copper extraction and back extraction, nickel extraction and back extraction. Compared with the prior art, the method has the advantages that smoke pollution and the smelting slag treatment in the process of preparing a black copper ingot through multi-metal collaborative smelting are reduced, and the problems of low anode efficiency of the black copper electrolysis process are solved. Meanwhile, the high-temperature high-oxygen atomized gas generated in the atomizing process provides a heat source and an oxygen source for subsequent acidolysis, so that the energy consumption is further reduced. The method has the advantages such as short process, remarkable energy conservation and emission reduction.

PYRO-METALLURGICAL PROCESS IN A ROTARY KILN

A pyro-metallurgical process for producing at least one non-ferrous metal or a compound thereof, wherein said metal is selected from the group consisting of arsenic (As), antimony (Sb), lead (Pb), cadmium (Cd), mercury (Hg), silver (Ag), tin (Sn), nickel (Ni), and zinc (Zn), and wherein at least one raw material is fed into a rotary kiln, wherein said at least one raw material comprises at least said metal, and wherein said raw material is heated to produce a volatized material, in which the non-ferrous metal or compound thereof is produced from the volatized material, in which process a magnesium-based additive, is additionally fed in the rotary kiln in an amount of between 0.5 wt. % and 9.5 wt. % relative to the total weight of said raw materials, which magnesium-based additive is heated together with said raw material to produce at least the volatized material and a solid product, thereby counteracting ring formation in the rotary kiln.

WASTE LITHIUM-ION BATTERY ROASTING APPARATUS

A waste lithium-ion battery roasting apparatus includes: a transport mechanism including a cylindrical body, the cylindrical body containing an internal atmosphere that is a reducing atmosphere or a low-oxygen atmosphere; a heating mechanism that heats an outer wall of the cylindrical body to increase an internal temperature of the cylindrical body, and controls heating temperatures individually at which the heating mechanism heats the outer wall at different respective positions in a transporting direction in which the transport mechanism transports a waste lithium-ion battery; and a controller that controls the heating temperatures, at which the heating mechanism heats the outer wall, in accordance with a transporting speed at which the transport mechanism transports the waste lithium-ion battery, such that a temperature increase rate of the waste lithium-ion battery transported inside the cylindrical body is a predetermined temperature increase rate.

METHOD FOR RECOVERING VALUABLE METAL

Provided is a method which allows for strict control of an oxygen partial pressure required for the heating and melting of a raw material, and thereby more efficient recovery of a valuable metal. The method for recovering a valuable metal (Cu, Ni, and Co) includes the steps of: preparing a charge comprising at least phosphorus (P) and a valuable metal as a raw material; heating and melting the raw material to form a molten body and then converting the molten body into a molten product comprising an alloy and a slag; and separating the slag from the molten product to recover the alloy comprising the valuable metal, wherein the heating and melting of the raw material comprises directly measuring an oxygen partial pressure in the molten body using an oxygen analyzer, and regulating the oxygen partial pressure based on the obtained measurement result.

METHOD FOR RECOVERING VALUABLE METAL

Provided is a method which allows for strict control of an oxygen partial pressure required for the heating and melting of a raw material, and thereby more efficient recovery of a valuable metal. The method for recovering a valuable metal (Cu, Ni, and Co) includes the steps of: preparing a charge comprising at least phosphorus (P) and a valuable metal as a raw material; heating and melting the raw material to form a molten body and then converting the molten body into a molten product comprising an alloy and a slag; and separating the slag from the molten product to recover the alloy comprising the valuable metal, wherein the heating and melting of the raw material comprises directly measuring an oxygen partial pressure in the molten body using an oxygen analyzer, and regulating the oxygen partial pressure based on the obtained measurement result.

ALLOY POWDER, METHOD FOR MANUFACTURING SAME, AND METHOD FOR RECOVERING VALUABLE METAL
20230256507 · 2023-08-17 · ·

Provided are: an alloy powder in which nickel and cobalt can be easily dissolved in an acid and stably leached with an acid; a manufacturing method with which an alloy powder that enables stable acid leaching can be obtained at low cost; and a method for recovering a valuable metal using the manufacturing method. An alloy powder according to the present invention includes copper (Cu), nickel (Ni), and cobalt (Co) as constituents, has a 50% cumulative diameter (D50) of 30 .Math.m to 85 .Math.m in the volume particle size distribution, and has an oxygen content of 0.01 mass% to 1.00 mass%.