Embodiments of the present disclosure include compositions that include magnesium and gadolinium or magnesium and one or more metals.

A castable, moldable, or extrudable magnesium-based alloy that includes one or more insoluble additives. The insoluble additives can be used to enhance the mechanical properties of the structure, such as ductility and/or tensile strength. The final structure can be enhanced by heat treatment, as well as deformation processing such as extrusion, forging, or rolling, to further improve the strength of the final structure as compared to the non-enhanced structure. The magnesium-based composite has improved thermal and mechanical properties by the modification of grain boundary properties through the addition of insoluble nanoparticles to the magnesium alloys. The magnesium-based composite can have a thermal conductivity that is greater than 180 W/m−K, and/or ductility exceeding 15-20% elongation to failure.

A magnesium alloy which has excellent tensile strength and elongation at a room temperature, as well as an excellent heat resistance represented by creep resistance is obtained. The magnesium alloy is produced which comprises 3.0% by mass or more and less than 6.0% by mass of Al, 0.10% by mass or more and 0.60% by mass or less of Mn, more than 0.50% by mass and less than 2.0% by mass of Ca, and more than 0.10% by mass and less than 0.40% by mass of Si, and has a balance composed of Mg and unavoidable impurities.

A magnesium alloy which has excellent tensile strength and elongation at a room temperature, as well as an excellent heat resistance represented by creep resistance is obtained. The magnesium alloy is produced which comprises 3.0% by mass or more and less than 6.0% by mass of Al, 0.10% by mass or more and 0.60% by mass or less of Mn, more than 0.50% by mass and less than 2.0% by mass of Ca, and more than 0.10% by mass and less than 0.40% by mass of Si, and has a balance composed of Mg and unavoidable impurities.

A master alloy including an alloy composition including magnesium (Mg) at a concentration of greater than or equal to about 1.00 wt. % to less than or equal to about 90 wt. %, boron (B) at a concentration of greater than or equal to about 0.01 wt. % to less than or equal to about 20 wt. %, and aluminum (Al) at a concentration of greater than or equal to about 0.1 wt. % to less than or equal to about 90 wt. %, wherein the alloy composition includes MgB.sub.2 particles at a volume fraction greater than or equal to about 0.01% to less than or equal to about 20%.

A master alloy including an alloy composition including magnesium (Mg) at a concentration of greater than or equal to about 1.00 wt. % to less than or equal to about 90 wt. %, boron (B) at a concentration of greater than or equal to about 0.01 wt. % to less than or equal to about 20 wt. %, and aluminum (Al) at a concentration of greater than or equal to about 0.1 wt. % to less than or equal to about 90 wt. %, wherein the alloy composition includes MgB.sub.2 particles at a volume fraction greater than or equal to about 0.01% to less than or equal to about 20%.

A calcium-bearing magnesium and rare earth element alloy consists essentially of, in mass percent, zinc (Zn): 1-3%; aluminum (Al): 1-3%; calcium (Ca): 0.1-0.4%; gadolinium (Gd): 0.1-0.4%; yttrium (Y): 0-0.4%; manganese (Mn): 0-0.2%; and balance magnesium (Mg).

A calcium-bearing magnesium and rare earth element alloy consists essentially of, in mass percent, zinc (Zn): 1-3%; aluminum (Al): 1-3%; calcium (Ca): 0.1-0.4%; gadolinium (Gd): 0.1-0.4%; yttrium (Y): 0-0.4%; manganese (Mn): 0-0.2%; and balance magnesium (Mg).

A coated metal alloy substrate with at least one chamfered edge, a process for producing a coated metal alloy substrate, and an electronic device having a housing comprising a coated metal alloy substrate are described. The coated metal alloy substrate with at least 10 one chamfered edge comprises a water transfer print layer deposited on the metal alloy substrate, a passivation layer deposited on the at least one chamfered edge, and an electrophoretic deposition layer deposited on the passivation layer.

An alloy member includes a base material that includes a surface layer and is a magnesium-lithium alloy (Mg—Li alloy) having an α-phase and a β-phase, and an anticorrosive film is able to be formed on the surface layer. A degree of orientation in a (110) plane of the β-phase of the Mg—Li alloy is more than or equal to 70%. An average grain size of the Mg—Li alloy is less than or equal to 50 μm. A Li concentration of the surface layer is lower than a Li concentration of inside of the base material.