Patent classifications
C22C38/005
Steel sheet
A steel sheet includes: a predetermined chemical composition; and a steel structure represented by, in area %, first martensite in which two or more iron carbides each having a circle-equivalent diameter of 2 nm to 500 nm are contained in each lath: 20% to 95%, ferrite: 15% or less, retained austenite: 15% or less, and the balance: bainite, or second martensite in which less than two iron carbides each having a circle-equivalent diameter of 2 nm to 500 nm are contained in each lath, or the both of these, in which the total area fraction of ND//<111> orientation grains and ND//<100> orientation grains is 40% or less, and the content of solid-solution C is 0.44 ppm or more.
Method of producing motor core
A method of producing a motor core includes preparing a soft magnetic plate containing a transition metal element, preparing a modifying member containing an alloy having a melting point lower than a melting point of the soft magnetic plate, bringing the modifying member into contact with a part of a plate surface of the soft magnetic plate, causing the modifying member to diffuse and penetrate into the soft magnetic plate from a contact surface between the soft magnetic plate and the modifying member and forming a hard magnetic phase-containing part in a part of the soft magnetic plate, and laminating a plurality of soft magnetic plates on each other after the modifying member is brought into contact with the part of the plate surface of the soft magnetic plate.
Bimetallic Materials Comprising Cermets with Improved Metal Dusting Corrosion and Abrasion/Erosion Resistance
Methods and compositions are provided for improving metal dusting corrosion, abrasion resistance and/or erosion resistance for various materials, preferably for applications relating to high-temperature reactors, including dense fluidized bed reactor components. In particular, cermets comprising (a) at least one ceramic phase selected from the group consisting of metal carbides, metal nitrides, metal borides, metal oxides, metal carbonitrides, and mixtures of thereof and (b) at least one metal alloy binder phase are provided. Ceramic phase materials include chromium carbide (Cr.sub.23C.sub.6). Metal alloy binder phase materials include β-NiAl intermetallic alloys and Ni.sub.3Sn.sub.2 intermetallic alloys, as well as alloys that contain α-Cr and/or γ′-Ni.sub.3Al hard phases. Preferably, bimetallic materials are provided when the cermet compositions are applied using a laser, e.g., a laser cladding method such as high power direct diode (HPDD) laser, or by plasma-based methods such as plasma transfer arc (PTA) welding and powder plasma welding (PPW).
HOT-ROLLED STEEL SHEET
This hot-rolled steel sheet has a predetermined chemical composition, in a microstructure at a 1/4 position of a sheet thickness in a sheet thickness direction from a surface, by area ratios, a primary phase is 95.00% to 98.00% of bainite, a secondary phase is 2.00% to 5.00% of tempered martensite, an average grain size of the secondary phase is 1.5 μm or less, a pole density in a (110)<112> orientation is 3.0 or less, an average grain size of an iron-based carbide is 0.100 μm or less, in a microstructure from the surface to a 1/16 position of the sheet thickness in the sheet thickness direction from the surface, a pole density in a (110)<1-11> orientation is 3.0 or less, and a tensile, strength TS is 980 MPa or more.
NEODYMIUM-IRON-BORON PERMANENT MAGNET AND PREPARATION METHOD AND USE THEREOF
A neodymium-iron-boron permanent magnet, a preparation method and use thereof are disclosed. The neodymium-iron-boron permanent magnet has a composition represented by formula I: [mHR(1-m) (Pr.sub.25Nd.sub.75)].sub.x(Fe.sub.100-a-b-c-dM.sub.aGa.sub.bIn.sub.cSn.sub.d).sub.100-x-yB.sub.y formula I; where a is 0.995-3.493, b is 0.114-0.375, c is 0.028-0.125, d is 0.022-0.100; x is 29.05-30.94, y is 0.866-1.000; m is 0.02-0.05; HR is Dy and/or Tb; M is at least one selected from the group consisting of Co, Cu, Ti, Al, Nb, Zr, Ni, W and Mo.
HOT-ROLLED STEEL SHEET FOR NON-ORIENTED ELECTRICAL STEEL SHEET
A hot-rolled steel sheet for a non-oriented electrical steel sheet containing, in mass %, components of C: 0.0010% to 0.0050%, Si: 1.90% to 3.50%, Al: 0.10% to 3.00%, Mn: 0.05% to 2.00%, P: 0.10% or less, S: 0.005% or less, N: 0.0040% or less and B: 0.0060% or less with a remainder consisting of Fe and impurities, in which, in a sheet width-direction end portion of the hot-rolled steel sheet for a non-oriented electrical steel sheet, a C concentration [atom %] in a crystal grain boundary is 3.0 or more times a P concentration [atom %], and the C concentration [atom %] in the crystal grain boundary of the hot-rolled steel sheet for a non-oriented electrical steel sheet is 3.5 or more times a C concentration in a crystal grain.
RARE EARTH SINTERED MAGNET AND MAKING METHOD
A rare earth sintered magnet has a C concentration of 800-1,400 ppm, an O concentration of up to 1,000 ppm, and a N concentration of up to 800 ppm, an average crystal grain size D50 of up to 4.5 μm, and a degree of orientation Or (%) which is defined by the formula: Or (Br/4πIs)*100, wherein D50 and Or meet the relationship: Or>0.7*D50+95. The sintered magnet shows both high values of Br and H.sub.cJ.
Method for manufacturing sintered magnet
A method for manufacturing a sintered magnet includes molding a green compact formed by compacting a magnet powder by press-molding the magnet powder, the green compact forming an R—Fe—B based sintered magnet having Nd as the principal component and containing a rare earth element R, sintering the green compact by heating to a sintering temperature, so as to mold a sintered magnet, pressure molding the sintered magnet by heating to a temperature not exceeding the sintering temperature, so as to correct dimensions of the sintered magnet, and adjusting the texture of the sintered magnet by aging heat treatment using heated atmosphere produced when correcting the dimensions of the sintered magnet at a temperature not exceeding the temperature during the pressure molding.
Duplex stainless steel and manufacturing method thereof
A duplex stainless steel and method of manufacturing the same, said steel having an amount of Cr in an extraction residue [Cr] of 0.005 to 0.050% and an amount of Nb in an extraction residue [Nb] of 0.001 to 0.080%, the [Nb]/[Cr] ratio being 0.2 or more. By slow cooling down to 800° C., then fast cooling down to 600° C., it is possible to control the precipitation of chromium nitrides and niobium nitrides, and by making the ratio [Nb]/[Cr] 0.2 or more, it is possible to raise the corrosion resistance. Further, by reducing Mn to less than 2.0% and N to 0.25% or less, then adding a trace amount of Nb, the effect of raising the critical pitting temperature CPT is obtained.
NON-ORIENTED ELECTRICAL STEEL SHEET, MOTOR CORE, AND PRODUCTION METHODS THEREOF
A non-oriented electrical steel sheet produced by hot-rolling a steel slab containing Si: 2.8 to 6.5 mass % and Zn: 0.0005 to 0.0050 mass % followed by cold rolling and finish annealing, a coating agent containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi is applied to the surface after annealing forming an insulation coating with nitriding-suppressing ability. Alternatively, an intermediate layer containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi and having a nitriding-suppressing ability forms on the steel sheet iron matrix after the annealing and forms an insulation coating, without above elements, on the intermediate layer thus obtaining a non-oriented electrical steel sheet wherein a high strength rotor core with and stator core with excellent magnetic is simultaneously obtained, and a motor core including a stator core and rotor core from the steel sheet.
In a production of a non-oriented electrical steel sheet by hot-rolling a steel slab containing Si: 2.8 to 6.5 mass % and Zn: 0.0005 to 0.0050 mass % followed by cold rolling and finish annealing, a coating agent containing at least one element selected from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi is applied to the steel sheet surface after the finish annealing to form an insulation coating with a nitriding-suppressing ability. Alternatively, an intermediate layer containing at least one element selected from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi and having a nitriding-suppressing ability is formed on the steel sheet iron matrix after the finish annealing and form an insulation coating not containing above elements is formed on the intermediate layer thus to obtain a non-oriented electrical steel sheet from which a rotor core with high strength and stator core with excellent magnetic properties after the stress-relief annealing can be obtained at the same time, and a motor core comprising a stator core and rotor core is produced from the steel sheet.