C22C45/02

Dust core

A dust core including a metal magnetic powder and a resin, in which the metal magnetic powder shows a particle diameter of more than 0 μm and 200 μm or less, a number percentage of 5.0% or more of metal magnetic particles among the metal magnetic particles composing the metal magnetic powder are at least partially surface-coated with an inorganic compound including an alkaline earth metal, in a coating part coating the metal magnetic particles, an amount of the alkaline earth metal is 10.0 mass % or more, when a total amount of a metal element included in the coating part is 100 mass %, is provide. The dust core is superior in a corrosion-resistance.

Dust core

A dust core including a metal magnetic powder and a resin, in which the metal magnetic powder shows a particle diameter of more than 0 μm and 200 μm or less, a number percentage of 5.0% or more of metal magnetic particles among the metal magnetic particles composing the metal magnetic powder are at least partially surface-coated with an inorganic compound including an alkaline earth metal, in a coating part coating the metal magnetic particles, an amount of the alkaline earth metal is 10.0 mass % or more, when a total amount of a metal element included in the coating part is 100 mass %, is provide. The dust core is superior in a corrosion-resistance.

Crystalline Fe-based alloy powder and method for producing same

A crystalline Fe-based alloy powder composed of Fe-based alloy particles containing, within a structure thereof, nanocrystal grains having an average grain size of 30 nm or less, and in which d50, which is a particle diameter corresponding to a cumulative frequency of 50% by volume, is from 3.5 μm to 35.0 μm in a cumulative distribution curve that is obtained by laser diffractometry and that shows the relationship between the particle diameter and the cumulative frequency from the small particle diameter side, and a ratio of Fe-based alloy particles having a particle diameter of 2 μm or less to the total of the Fe-based alloy particles, which is determined by laser diffractometry, is from 0% by volume to 8% by volume.

Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.

Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.

COATED BODY
20220389547 · 2022-12-08 ·

Provided is a coated body including a base member coated with an iron-based amorphous alloy powder capable of maintaining an amorphous structure even after a coating process, such that the durability, surface hardness, and friction of the base member may be improved. The coated body includes the base member and a coating layer which is formed of an iron-based amorphous alloy and provided on a surface of the base member.

NANOCRYSTALLINE MAGNETIC CONDUCTIVE SHEET FOR WIRELESS CHARGING AND PREPARATION METHOD THEREFOR
20220393508 · 2022-12-08 ·

A nanocrystalline magnetic conductive sheet for wireless charging and a preparation method therefor are provided. The nanocrystalline magnetic conductive sheet includes a composition of Fe.sub.(100-x-y-z-α-β-γ)M.sub.xCu.sub.yM′.sub.zSi.sub.αB.sub.βX.sub.γ, saturation magnetic induction is greater than or equal to 1.25 T. The preparation method includes preparing an alloy with a preset composition of into an alloy strip with an initial state of amorphousness by a single roll rapid quenching method, annealing an amorphous alloy strip according to a preset annealing process, to obtain a nanocrystalline strip, performing a magnetic fragmentation process on the nanocrystalline strip, to obtain the nanocrystalline magnetic conductive sheet for wireless charging.

NANOCRYSTALLINE MAGNETIC CONDUCTIVE SHEET FOR WIRELESS CHARGING AND PREPARATION METHOD THEREFOR
20220393508 · 2022-12-08 ·

A nanocrystalline magnetic conductive sheet for wireless charging and a preparation method therefor are provided. The nanocrystalline magnetic conductive sheet includes a composition of Fe.sub.(100-x-y-z-α-β-γ)M.sub.xCu.sub.yM′.sub.zSi.sub.αB.sub.βX.sub.γ, saturation magnetic induction is greater than or equal to 1.25 T. The preparation method includes preparing an alloy with a preset composition of into an alloy strip with an initial state of amorphousness by a single roll rapid quenching method, annealing an amorphous alloy strip according to a preset annealing process, to obtain a nanocrystalline strip, performing a magnetic fragmentation process on the nanocrystalline strip, to obtain the nanocrystalline magnetic conductive sheet for wireless charging.

Soft magnetic alloy and magnetic device

A soft magnetic alloy includes a composition of (Fe.sub.(1-(α+β))X1.sub.αX2.sub.β).sub.(1-(a+b+c+d+e+f+g))M.sub.aTi.sub.bB.sub.cP.sub.dSi.sub.eS.sub.fC.sub.g. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020≤a+b≤0.140, 0.001≤b≤0.140, 0.020<c≤0.200, 0.010≤d≤0.150, 0≤e≤0.060, a≥0, f≥0, g≥0, a+b+c+d+e+f+g<1, α≥0, β≥0, and 0≤α+β≤0.50 are satisfied. The soft magnetic alloy has a nanohetero structure or a structure of Fe-based nanocrystalline.

Soft magnetic alloy and magnetic device

A soft magnetic alloy includes a composition of (Fe.sub.(1-(α+β))X1.sub.αX2.sub.β).sub.(1-(a+b+c+d+e+f+g))M.sub.aTi.sub.bB.sub.cP.sub.dSi.sub.eS.sub.fC.sub.g. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020≤a+b≤0.140, 0.001≤b≤0.140, 0.020<c≤0.200, 0.010≤d≤0.150, 0≤e≤0.060, a≥0, f≥0, g≥0, a+b+c+d+e+f+g<1, α≥0, β≥0, and 0≤α+β≤0.50 are satisfied. The soft magnetic alloy has a nanohetero structure or a structure of Fe-based nanocrystalline.