A method and apparatus are described for creation of amorphous metals using electromagnetic supercooling of a metal/alloy without the utilization of rapid quenching or immaculate process environments. By exposing the cooling melt to electric currents, either induced by an alternating current (AC) magnetic field or supplied directly, crystallization is suppressed, and the melt can reach significant levels of supercooling. With sufficient current densities in the melt, the supercooling can extend all the way into the glass transition range for certain materials, at which point an amorphous metal/alloy is created.

A method and an apparatus for producing metallic semi-finished products by means of remelting and/or remelt-alloying. Here, the material is melted selectively locally in a melting capillary in the material volume by means of high-energy, focused radiation, the melting capillary is moved through the material and the material is cooled down at a high cooling rate by means of a cooled heat sink, which is located close to the melting capillary and coupled to the material in a well heat-conductive manner.

A method and an apparatus for producing metallic semi-finished products by means of remelting and/or remelt-alloying. Here, the material is melted selectively locally in a melting capillary in the material volume by means of high-energy, focused radiation, the melting capillary is moved through the material and the material is cooled down at a high cooling rate by means of a cooled heat sink, which is located close to the melting capillary and coupled to the material in a well heat-conductive manner.

The present invention relates to methods of enhancing the surface properties of soft alloys by using a high energy beam. In particular embodiments, the methods can also allow for beam-based welding of such soft alloys to another metal component.

The present invention relates to methods of enhancing the surface properties of soft alloys by using a high energy beam. In particular embodiments, the methods can also allow for beam-based welding of such soft alloys to another metal component.

A molten metal processing device including an assembly mounted on the casting wheel, including at least one vibrational energy source which supplies vibrational energy to molten metal cast in the casting wheel while the molten metal in the casting wheel is cooled, and a support device holding the vibrational energy source. An associated method for forming a metal product which provides molten metal into a containment structure included as a part of a casting mill, cools the molten metal in the containment structure, and couples vibrational energy into the molten metal in the containment structure.

A molten metal processing device including an assembly mounted on the casting wheel, including at least one vibrational energy source which supplies vibrational energy to molten metal cast in the casting wheel while the molten metal in the casting wheel is cooled, and a support device holding the vibrational energy source. An associated method for forming a metal product which provides molten metal into a containment structure included as a part of a casting mill, cools the molten metal in the containment structure, and couples vibrational energy into the molten metal in the containment structure.

An additive manufacturing system includes an energy gun having a plurality of energy source devices each emitting an energy beam. A primary beam melts a selected region of a substrate into a melt pool and at least one secondary beam heat-conditions the substrate proximate the melt pool to reduce workpiece internal stress and/or enhance micro-structure composition of the workpiece.

An additive manufacturing system includes an energy gun having a plurality of energy source devices each emitting an energy beam. A primary beam melts a selected region of a substrate into a melt pool and at least one secondary beam heat-conditions the substrate proximate the melt pool to reduce workpiece internal stress and/or enhance micro-structure composition of the workpiece.

An acoustic rotary liquid processor coupled with high-intensity ultrasonic vibration, rotary stirring, and melt surface stabilizing is described. The processor can be used for the preparation of slurry containing a small fraction of non-dendritic solid particles for semi-solid material processing.