Novel nanoparticle-coated multilayer shell microstructures are disclosed herein. Some variations of the invention provide a material comprising a plurality of hollow microstructures characterized by an average shortest diameter from about 5 microns to about 1 millimeter, wherein each of the microstructures comprises multiple shells, including at least an inner shell and an outmost shell, with a combined thickness that is less than one-tenth of the average shortest diameter. The inner shell and the outmost shell have different composition. The outmost shell comprises nanoparticles sized between about 10 nanometers to about 500 nanometers, and the nanoparticles each contain an oxide and/or are surrounded by an oxide layer having a layer thickness of at least 1 nanometer. Several microstructure configurations are illustrated in the drawings.

The invention relates to the application of electrically conductive bus bars onto a low-emissivity coating of glass. A method of applying electrically conductive bus bars onto a low-emissivity surface of glass is performed by gas dynamic cold spray method with the aid of a spraying nozzle of a gas dynamic spraying apparatus. The method comprises: providing in the gas dynamic spraying apparatus an estimated bulk weight of a powder, sufficient for spraying the powder over the entire length of the bus bar; moving the spraying nozzle to a beginning point of the bus bar without supplying the sprayed powder into the nozzle, and upon positioning the moving nozzle at the beginning point of the bus bar, supplying the sprayed powder into the spraying nozzle and moving the spraying nozzle with a constant speed from the beginning point to an end point of the bus bar. Upon reaching the end point of the bus bar, the movement of the nozzle is reversed towards the beginning point of the bus bar with a speed greater than the speed of the nozzle from the beginning point to the end point of the bus bar.

The present invention discloses a rare earth permanent magnet and a method for preparing same. The material of the rare earth permanent magnet has a heavy rare earth element volume diffusion phenomenon at a depth of 5 μm to 100 μm from the surface of the magnet to the interior of the magnet along the magnetic field orientation direction, thereby forming a volume diffusion layer region; the volume diffusion layer region is divided into magnet units having a volume of 10*100*5 μm, and the concentration difference of the heavy rare earth elements of the magnet units at different positions in the volume diffusion layer is below 0.5 at %. The present invention provides a sintered NdFeB magnet of high intrinsic coercive force Hcj on the premise of not influencing the remanence Br and the maximum magnetic energy product (BH)max of products. In the method for preparing the rare earth permanent magnet, microwave heat treatment is performed on a blank magnet coated with heavy rare earth source slurry in a vacuum condition. This method can effectively improve the heating efficiency, reduce the heat treatment time, lower the energy consumption, and reduce the production cost of the magnet.

A method for forming an impact weld used in an additive manufacturing process. The method includes providing a wire having a powder filler metal core located within a sheath. The wire is then inserted within a conduit having an opening. Further, the method includes providing at least one energy pulse that interacts with the sheath to pinch off at least one segment of the wire, wherein the energy pulse causes propulsion of the segment toward a substrate with sufficient velocity to form an impact weld for welding the metal core to the substrate. In particular, the energy pulse is an electromagnetic pulse, a laser energy pulse or a high electric current pulse.

The invention relates to a coated abrasive tool including a carrier which has a carrier material and including an abrasive surface coating on a surface region of the carrier. The abrasive surface coating has abrasive functional particles and a thermoplastic binder for an adhesive connection between at least some of the abrasive functional particles and the carrier material. At least some of the abrasive functional particles on the surface region of the carrier are partly integrated into the carrier material and are connected to the carrier material, and at least some of the abrasive functional particles on the surface region of the carrier are additionally partly integrated into the thermoplastic binder, the thermoplastic binder being connected to the abrasive functional particles and the carrier material.

This coated metal sheet is for exterior covering, and has a metal sheet and a top coating layer disposed on the metal sheet. The top coating layer is configured from a fluororesin and contains 0.01-15 vol % of microporous particles as a gloss control agent, and the coated metal sheet satisfies the belowmentioned formulae. In the belowmentioned formulae, in the number-based particle size distribution of the gloss control agent, R is the number average particle size (μm), D.sub.97.5 is the 97.5% particle size (μm), Ru is the upper limit particle size (μm), and T is the top coating layer thickness (μm): D.sub.97.5/T≦0.9; Ru≦1.2T; R≧1.0; and 3≦T≦40.

Methods are provided for coating a component. In one such method, the component is disposed with metal alloy gravel comprising aluminum. An aluminide coating is then formed on the component, where the aluminum from the metal alloy gravel diffuses into the component to form the aluminide coating.

Provided is a ceramic coating intended to be applied on a metal support and having the form of at least a continuous film having a thickness between 2 and 100 μm, this coating comprising a matrix including at least a metal polyalkoxide and wherein are dispersed particles whereof the diameter ranges between 0.01 and 50 μm, said particles being from a material having a thermal conductivity equal to or higher than 10 W.Math.m.sup.−1.Math.K.sup.−1 and a bulk density of at the most 3.9 g/cm.sup.3. Also provided is an article, for example culinary, comprising such a coating and its method of manufacture.

Thermal barrier materials are provided that possess low heat capacity and low thermal conductivity, while at the same time, high structural integrity and robustness. In some embodiments, the disclosed coating comprises metal-containing spheres that are sintered or glued together and/or embedded in a matrix. The coating has at least 60% void volume fraction and closed porosity. The coating thickness is from 50 microns to 500 microns, and the metal spheres have an average diameter that is from about 5% to about 30% of the coating thickness. In some embodiments, the metal spheres have an average diameter that is 4-10 times smaller than the coating thickness. Thermal barrier materials with these coatings can be beneficial in engine applications, for example.

One aspect provides a feedthrough device for an implantable medical device. The feedthrough includes a ferrule having a metal that is configured to be welded to a case of the implantable device. An insulator is substantially surrounded by the ferrule and shares an interface therewith, the insulator being a glass or ceramic material. Conductive elements are formed through the insulator providing an electrically conductive path through the insulator. There is no braze, solder, or weld joint at the interface between the ferrule and the insulator and that there is no braze or solder at interfaces between the insulator and the conductive elements.