A continuous process for producing a material of a battery cell using a system having a mist generator, a drying chamber, one or more gas-solid separators and a reactor is provided. A mist generated from a liquid mixture of two or more metal precursor compounds in desired ratio is dried inside the drying chamber. Heated air or gas is served as the gas source for forming various gas-solid mixtures and as the energy source for reactions inside the drying chamber and the reactor. One or more gas-solid separators are used in the system to separate gas-solid mixtures from the drying chamber into solid particles mixed with the metal precursor compounds and continuously deliver the solid particles into the reactor for further reaction to obtain final solid material particles with desired crystal structure, particle size, and morphology.

A processing system and method of producing a particulate material are provided. The processing system includes a system inlet connected to one or more gas lines to deliver one or more gases into the processing system, a buffer chamber, a dispersion chamber, a heating assembly, a reaction chamber and a system outlet for delivering particulate material out of the processing system. The method includes delivering one or more gases via a system inlet into a buffer chamber of a processing system, jetting a liquid mixture into one or more streams of droplets using one or more power jet modules into the processing system, delivering flows of one or more heated gases via a heating assembly, forming a reaction mixture and processing the reaction mixture at a reaction temperature into a product material inside the reaction chamber.

A processing system and method of producing a particulate material are provided. The processing system includes a system inlet connected to one or more gas lines to deliver one or more gases into the processing system, a buffer chamber, a dispersion chamber, a heating assembly, a reaction chamber and a system outlet for delivering particulate material out of the processing system. The method includes delivering one or more gases via a system inlet into a buffer chamber of a processing system, jetting a liquid mixture into one or more streams of droplets using one or more power jet modules into the processing system, delivering flows of one or more heated gases via a heating assembly, forming a reaction mixture and processing the reaction mixture at a reaction temperature into a product material inside the reaction chamber.

A process for producing a metal oxide powder by flame spray pyrolysis where a) a stream of a solution containing at least one oxidizable or hydrolysable metal compound is atomized to afford an aerosol by means of an atomizer gas, b) this aerosol is brought to reaction in the reaction space of the reactor with a flame obtained by ignition of a mixture of fuel gas and air, c) the reaction stream is cooled and d) the solid product is subsequently removed from the reaction stream, wherein e) the reaction space comprises one or more successive double-walled internals, wherein the wall of the double-walled internal facing the flame-conducting region of the reaction space comprises at least one slot through which a gas or vapour is introduced into the reaction space in which the flame is burning and f) the slot is arranged such that this gas or vapour brings about a rotation of the flame.

A process of forming an oxide dispersion strengthened alloy, comprises distributing an alloy powder on a platform; applying a uniform nanometer-scale metal oxide onto the alloy powder; applying an energy beam onto the alloy powder and the uniform nanometer-scale metal oxide; and forming an oxide dispersion strengthened alloy.

Process for producing metal oxide powders by means of flame spray pyrolysis, in which an aerosol comprising a metal compound is introduced into a flame in a reactor and reacted therein, and the metal oxide powder obtained is separated from gaseous substances, wherein a) the flame is formed by the ignition of an oxygen-containing gas (1) with a fuel gas, b) the aerosol is obtained by joint atomization of a solution containing a metal compound and an atomization gas by means of one or more nozzles and c) the ratio of the spray area to the cross-sectional reactor area is at least 0.2.

Process for producing metal oxide powders by means of flame spray pyrolysis, in which an aerosol comprising a metal compound is introduced into a flame in a reactor and reacted therein, and the metal oxide powder obtained is separated from gaseous substances, wherein a) the flame is formed by the ignition of an oxygen-containing gas (1) with a fuel gas, b) the aerosol is obtained by joint atomization of a solution containing a metal compound and an atomization gas by means of one or more nozzles and c) the ratio of the spray area to the cross-sectional reactor area is at least 0.2.

A processing system and method of producing a particulate material from a liquid mixture are provided. The processing system generally includes a system inlet connected to one or more gas lines to deliver one or more gases into the processing system, one or more power jet modules adapted to jet a liquid mixture into one or more streams of droplets and to force the one or more streams of droplets into the processing system, and a reaction chamber adapted to deliver the one or more streams of droplets in the presence of the one or more gases and process the one or more streams of droplets into the particulate material. The method includes delivering one or more gases into a processing system, jetting the liquid mixture into one or more first droplets streams using one or more power jet modules of the processing system and into the processing system, and reacting the one or more first droplets streams delivered from the processing chamber inside a reaction chamber of the processing system in the presence of the one or more gases into the particulate material at a first temperature.

A processing system and method of producing a particulate material from a liquid mixture are provided. The processing system generally includes a system inlet connected to one or more gas lines to deliver one or more gases into the processing system, one or more power jet modules adapted to jet a liquid mixture into one or more streams of droplets and to force the one or more streams of droplets into the processing system, and a reaction chamber adapted to deliver the one or more streams of droplets in the presence of the one or more gases and process the one or more streams of droplets into the particulate material. The method includes delivering one or more gases into a processing system, jetting the liquid mixture into one or more first droplets streams using one or more power jet modules of the processing system and into the processing system, and reacting the one or more first droplets streams delivered from the processing chamber inside a reaction chamber of the processing system in the presence of the one or more gases into the particulate material at a first temperature.

The invention is concerned with a method for combined production of nanomaterials and heat. The method comprises feeding at least one precursor material and a fuel into a combustion unit for the generation of heat and nanoparticles, whereby the precursor material is combusted to be decomposed and oxidized in a sufficient temperature. The heat generated in the combustion of the fuel and the precursor material is recovered by using at least one heat exchanger. The combusted fuel is cooled down and the nanoparticles generated in the form of oxides in the combustion are collected. The system of the invention for combined production of nanomaterials and heat comprises a combustion unit, means for feeding at least one precursor material, fuel and oxidizer into the combustion unit for combustion, a heat exchanger for recovering heat from the combustion unit, and for cooling the combusted fuel, and means for collecting nanomaterials in the form of oxides from the combustion of the precursor material(s).