C01B32/354

ACTIVATED CARBON MODIFICATION METHOD, FILTER MESH STRUCTURE AND USE THEREOF, AND FILTER MATERIAL REGENERATION METHOD
20220152546 · 2022-05-19 · ·

The present invention provides an activated carbon modification method, a filter mesh structure, use of the filter mesh structure, and a filter material regeneration method. The activated carbon modification method includes: providing an activated carbon; treating the surface of the activated carbon with hydrogen peroxide, so that the activated carbon forms a modified activated carbon; and removing the hydrogen peroxide from the surface of the modified activated carbon. The filter mesh structure includes the modified activated carbon, and the filter material therein can withstand hydrogen peroxide and temperatures above 100° C. and below 120° C. The filter material regeneration method includes: providing a filter material of the filter mesh structure as described above; treating the filter material with hydrogen peroxide; and removing substances from the surface of the modified activated carbon.

Production of carbon fiber from asphaltenes
11731878 · 2023-08-22 · ·

There is provided a process and system for producing carbon fiber products. The process can involve deasphalting a heavy hydrocarbon feedstock, which can contain native asphaltenes, to produce a solid asphaltene particulate material, which can be further treated to produce the carbon fiber products. In some implementations, the solid asphaltene particulate material can be extruded in the presence of a polymer. In some implementations, the solid asphaltene particulate material can be chemically treated with a chemical agent including a Lewis acid, an oxidizing agent and/or a reducing agent before extrusion. In some implementations, the process can further produce activated carbon fibers.

Production of carbon fiber from asphaltenes
11731878 · 2023-08-22 · ·

There is provided a process and system for producing carbon fiber products. The process can involve deasphalting a heavy hydrocarbon feedstock, which can contain native asphaltenes, to produce a solid asphaltene particulate material, which can be further treated to produce the carbon fiber products. In some implementations, the solid asphaltene particulate material can be extruded in the presence of a polymer. In some implementations, the solid asphaltene particulate material can be chemically treated with a chemical agent including a Lewis acid, an oxidizing agent and/or a reducing agent before extrusion. In some implementations, the process can further produce activated carbon fibers.

METHOD OF PRODUCING POROUS CARBON, AND ELECTRODE AND CATALYST CARRIER CONTAINING POROUS CARBON PRODUCED BY THE METHOD
20220127147 · 2022-04-28 ·

A method of producing a porous carbon is provided that can change type of functional groups, amount of functional groups, or ratio of functional groups while inhibiting its pore structure from changing. A method of producing a porous carbon includes: a first step of carbonizing a material containing a carbon source and a template source, to prepare a carbonized product; and a second step of immersing the carbonized product into a template removing solution, to remove a template from the carbonized product, and the method is characterized by changing at least two or more of the following conditions: type of the material, ratio of the carbon source and the template source, size of the template, and type of the template removal solution, to thereby control type, amount, or ratio of functional groups that are present in the porous carbon.

METHOD OF PRODUCING POROUS CARBON, AND ELECTRODE AND CATALYST CARRIER CONTAINING POROUS CARBON PRODUCED BY THE METHOD
20220127147 · 2022-04-28 ·

A method of producing a porous carbon is provided that can change type of functional groups, amount of functional groups, or ratio of functional groups while inhibiting its pore structure from changing. A method of producing a porous carbon includes: a first step of carbonizing a material containing a carbon source and a template source, to prepare a carbonized product; and a second step of immersing the carbonized product into a template removing solution, to remove a template from the carbonized product, and the method is characterized by changing at least two or more of the following conditions: type of the material, ratio of the carbon source and the template source, size of the template, and type of the template removal solution, to thereby control type, amount, or ratio of functional groups that are present in the porous carbon.

Activated carbon method and material
11767222 · 2023-09-26 · ·

A method and system for making enhanced activated carbon are disclosed. A first heated gas including oxygen flows through a fluidized bed including particles comprising activated carbon to form oxidized activated carbon particles. A second heated gas including nitrogen, ammonia or a combination thereof, flows through a fluidized bed including the oxidized activated carbon particles to form nitrogenated activated carbon particles. A third heated gas including hydrogen flows through a fluidized bed including the nitrogenated activated carbon particles to form the enhanced activated carbon particles.

Activated carbon method and material
11767222 · 2023-09-26 · ·

A method and system for making enhanced activated carbon are disclosed. A first heated gas including oxygen flows through a fluidized bed including particles comprising activated carbon to form oxidized activated carbon particles. A second heated gas including nitrogen, ammonia or a combination thereof, flows through a fluidized bed including the oxidized activated carbon particles to form nitrogenated activated carbon particles. A third heated gas including hydrogen flows through a fluidized bed including the nitrogenated activated carbon particles to form the enhanced activated carbon particles.

CARBON FIBER MATERIALS FROM WASTE POLYETHYLENE AND POLYETHYLENE OIL
20230294995 · 2023-09-21 ·

In one aspect, manufacturing carbon fiber materials includes combining waste plastic with waste polyethylene oil to yield infused waste plastic, combining the infused waste plastic with sulfuric acid to yield a mixture, irradiating the mixture with microwave radiation to yield sulfonated waste plastic, and carbonizing the sulfonated waste plastic to yield the carbon fiber materials. In another aspect, manufacturing carbon fiber materials includes combining waste polyethylene oil with sulfuric acid to yield a mixture, combining the mixture with waste plastic to yield infused waste plastic, irradiating the infused waste plastic with microwave radiation to yield sulfonated waste plastic, and carbonizing the sulfonated waste plastic to yield the carbon fiber materials.

POLYMER MATRIX COMPOSITES, AND METHODS OF MAKING THE SAME
20230287197 · 2023-09-14 · ·

Carbon composites, including carbon fibers, are disclosed and exhibit unique, advantageous mechanical properties, including inter laminar shear strength, compression strength, and resistance to forces applied at angles deviating from parallel to the longitudinal axis of the overall fiber. These improvements allow use of less material while conveying improved strength in myriad practical applications, reducing overall financial cost of fabrication, distribution, and practical utilization of resulting products. These advantages are optimized via utilizing inventive fabrication techniques that incorporate carbon filaments into carbon fibers, preferably incorporating carbon filaments including three-dimensional (3D) graphene platelets into said fibers. The filaments mechanically reinforce both individual fibers, as well as compositions including multiple fibers strung together in a single cord, by “crosslinking” the individual fibers with 3D graphene ligands. The combined result of these inventive efforts includes materials exhibiting superior mechanical strength and reduced mass relative to conventional carbon fibers.

Sulfur-doped porous carbon derived from heavy hydrocarbons and methods for production thereof

Sulfur-crosslinked olefins, particularly sulfur-crosslinked heavy hydrocarbon products having one or more sulfur-crosslinked olefin moieties, may undergo pyrolysis to form sulfur-doped porous carbon having high BET surface area values. Pyrolysis to form the sulfur-doped porous carbon may be particularly efficacious in the presence of a hydroxide base. BET surface areas up to 2000 m.sup.2/g or even higher may be obtained. Such sulfur-doped porous carbon may be prepared by combining a heavy hydrocarbon product with sulfur, heating to a first temperature state to form a liquefied reaction mixture containing a sulfur-crosslinked heavy hydrocarbon, homogeneously mixing a hydroxide base with the liquefied reaction mixture, and pyrolyzing the sulfur-crosslinked heavy hydrocarbon to form sulfur-doped porous carbon.