C01B33/107

Fluidized bed reaction container and method for producing trichlorosilane
11071961 · 2021-07-27 · ·

To provide a fluidized-bed reaction vessel and a trichlorosilane production method each of which can reduce corrosion and wear of a reaction container inner wall, a fluidized-bed reaction vessel causes metallurgical grade silicon powder and hydrogen chloride gas to react with each other for production of trichlorosilane. The fluidized-bed reaction vessel includes a plurality of ejection nozzles (20) standing on a distributor plate (11) as a bottom surface of a container body. The ejection nozzles (20) each have a gas ejection opening (22a) configured to allow hydrogen chloride gas to be ejected sideways. The plurality of ejection nozzles (20) include a first ejection nozzle (20a) adjacent to an outer wall (10a) of the container body, the first ejection nozzle (20a) having a gas ejection opening (22a) in such a pattern as to prevent hydrogen chloride gas from being ejected toward the outer wall (10a).

Fluidized bed reaction container and method for producing trichlorosilane
11071961 · 2021-07-27 · ·

To provide a fluidized-bed reaction vessel and a trichlorosilane production method each of which can reduce corrosion and wear of a reaction container inner wall, a fluidized-bed reaction vessel causes metallurgical grade silicon powder and hydrogen chloride gas to react with each other for production of trichlorosilane. The fluidized-bed reaction vessel includes a plurality of ejection nozzles (20) standing on a distributor plate (11) as a bottom surface of a container body. The ejection nozzles (20) each have a gas ejection opening (22a) configured to allow hydrogen chloride gas to be ejected sideways. The plurality of ejection nozzles (20) include a first ejection nozzle (20a) adjacent to an outer wall (10a) of the container body, the first ejection nozzle (20a) having a gas ejection opening (22a) in such a pattern as to prevent hydrogen chloride gas from being ejected toward the outer wall (10a).

Diiodosilane producing method

Industrial-scale production of diiodosilane through reaction between phenylsilane and iodine is safely and efficiently performed. Provided is a diiodosilane producing method wherein reaction is started between phenylsilane and iodine at a low temperature, the method including at least the step of, after dropping and mixing step finishes, pumping a reaction solution little by little continuously while raising a temperature thereof.

Diiodosilane producing method

Industrial-scale production of diiodosilane through reaction between phenylsilane and iodine is safely and efficiently performed. Provided is a diiodosilane producing method wherein reaction is started between phenylsilane and iodine at a low temperature, the method including at least the step of, after dropping and mixing step finishes, pumping a reaction solution little by little continuously while raising a temperature thereof.

IRON CATALYZED HYDROCHLORINATION OF SILICON TETRACHLORIDE TO TRICHLOROSILANE

In the hydrochlorination reaction, silicon tetrachloride (STC), metallurgical silicon, and hydrogen are converted to trichlorosilane (TCS) at about 540° C. Previously, a pilot-scale reactor was used to study the yield of TCS produced by the hydrochlorination reaction. The yield observed by experimentation compared favorably with a scalable mathematical model developed to predict the rate of TCS conversion. The model predicted that 90% of the final amount of TCS produced was achieved after the reactant gas traveled a quarter of the vertical distance in the reaction section of the reactor. The pilot-scale reactor was shortened to verify the model predictions. In addition, some catalytic effects on the reaction were studied.

Method for controlling concentration of solid content and method for producing trichlorosilane

Realized is a solid substance concentration managing method which allows quick detection of an abnormality in a chemical reactor. The present invention is an invention of a solid substance concentration managing method of managing a concentration of a solid substance which is contained in a residue that is discharged in a reaction product gas processing step included in a trichlorosilane producing method, the solid substance concentration managing method including a concentration measuring step of measuring the concentration of the solid substance which is contained in an after-crystallization residue that is obtained by crystallizing part of aluminum chloride.

Method for controlling concentration of solid content and method for producing trichlorosilane

Realized is a solid substance concentration managing method which allows quick detection of an abnormality in a chemical reactor. The present invention is an invention of a solid substance concentration managing method of managing a concentration of a solid substance which is contained in a residue that is discharged in a reaction product gas processing step included in a trichlorosilane producing method, the solid substance concentration managing method including a concentration measuring step of measuring the concentration of the solid substance which is contained in an after-crystallization residue that is obtained by crystallizing part of aluminum chloride.

METHOD FOR PRODUCING CHLOROSILANES
20210163302 · 2021-06-03 · ·

Chlorosilanes of the general formula H.sub.nSiCl.sub.4-n and/or H.sub.mCl.sub.6-mSi.sub.2, where n=1-4 and m=0-4, are produced in a fluidized bed reactor by reaction of a hydrogen chloride-containing reaction gas with a silicon contact mass granulation mixture composed of a coarse grain fraction and a fine grain fraction, wherein the average particle size of the fine grain fraction d.sub.50,fine is smaller than the average particle size of the coarse grain fraction d.sub.50,coarse.

Method for producing chlorosilanes
11845667 · 2023-12-19 · ·

Chlorosilanes of the general formula H.sub.nSiCl.sub.4-n and/or H.sub.mCl.sub.6-mSi.sub.2, where n=1-4 and m=0-4, are produced in a fluidized bed reactor by reaction of a hydrogen chloride-containing reaction gas with a silicon contact mass granulation mixture composed of a coarse grain fraction and a fine grain fraction, wherein the average particle size of the fine grain fraction d.sub.50,fine is smaller than the average particle size of the coarse grain fraction d.sub.50,coarse.

Fluidized-bed-type reactor, and method for manufacturing trichlorosilane
11007499 · 2021-05-18 · ·

A fluidized-bed reactor (1A) includes a reaction vessel (10A) configured to contain metallurgical grade silicon powder and a hydrogen chloride gas, and a portion of a side wall (w) which portion extends along at least 80% of a height extending from a gas feed opening (21), which is provided in a lower part of the reaction vessel (10A), to a top face of a fluid bed (40) has such a tapered shape that a cross section of the reaction vessel (10A) which cross section is taken perpendicular to a height direction of the reaction vessel (10A) increases in area in an upward direction.