C01B2203/141

Synthetic fuels by electrically heated steam methane reforming

A method for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel, the method including the steps of: providing a hydrocarbon feed gas; optionally, purifying the hydrocarbon feed gas in a gas purification unit; optionally, prereforming the hydrocarbon feed gas together with a steam feedstock in a prereforming unit; carrying out steam methane reforming in a reforming reactor heated by means of an electrical power source; providing the synthesis gas to a synthetic fuel synthesis unit, preferably a Fischer-Tropsch synthesis unit, for converting the synthesis gas into hydrocarbon product and producing a tail gas. Also, a system for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel.

METHOD AND APPARATUS FOR REGULATING A FLAME LENGTH IN A PARTIAL OXIDATION REACTOR

An apparatus (having at least one burner having a plurality of co-axial channels and a control system for regulating a length of a flame for partial oxidation of hydrocarbon feed in a reactor is provided. The at least one burner has a first channel to inject a stream of oxidizer, a second channel to inject a stream of the hydrocarbon feed and a third channel to inject a stream of swirl gas at a first velocity into the hydrocarbon feed stream. The control system regulates the length of the flame to have a constant flame shape and position by regulating the first velocity of the swirl gas that generates the swirl motion within the hydrocarbon feed stream.

METHOD AND SYSTEM FOR CONVERTING NON-METHANE HYDROCARBONS TO RECOVER HYDROGEN GAS AND/OR METHANE GAS THEREFROM

The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and volume of nonmethane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas.

REGENERATION AND ACTIVATION OF CATALYSTS FOR CARBON AND SYNGAS PRODUCTION

A method to regenerate and reactivate catalysts used for a carbon and syngas production reaction including a DRM or CARGEN reaction is developed. Carbon dioxide (CO.sub.2) is used as the regeneration and activation media. This method of a single step regeneration and activation using CO.sub.2 is more effective than the existing conventional two-step process that includes separate reduction and oxidation steps. This method produces pure carbon monoxide (CO) as a byproduct from the regeneration process by utilizing CO.sub.2 and carbon.

Biogas Conversion To Synthesis Gas For Producing Hydrocarbons

The invention relates to a a method for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel, said method comprising the steps of: providing a hydrocarbon feed stream comprising biogas; optionally, purifying the hydrocarbon feed stream in a gas purification unit; optionally, prereforming the hydrocarbon feed stream together with a steam feedstock in a prereforming unit; carrying out steam methane reforming in a reforming reactor heated by means of an electrical power source; providing the synthesis gas to a synthetic fuel synthesis unit, preferably a Fischer-Tropsch synthesis unit, for converting said synthesis gas into hydrocarbon product and producing a tail gas. The invention also relates to a system for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel.

Systems and methods for power production with integrated production of hydrogen
11506122 · 2022-11-22 · ·

The present disclosure relates to systems and methods useful for power production. In particular, a power production cycle utilizing CO.sub.2 as a working fluid may be configured for simultaneous hydrogen production. Beneficially, substantially all carbon arising from combustion in power production and hydrogen production is captured in the form of carbon dioxide. Further, produced hydrogen (optionally mixed with nitrogen received from an air separation unit) can be input as fuel in a gas turbine combined cycle unit for additional power production therein without any atmospheric CO.sub.2 discharge.

Hydrogen production by steam methane reforming

A hydrogen plant for producing hydrogen, including: a reforming reactor system including a first catalyst bed including an electrically conductive material and a catalytically active material, a heat insulation layer between the first catalyst bed and the pressure shell, and at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the first catalyst bed to a temperature of at least 500° C. by passing an electrical current through the electrically conductive material, where the pressure shell has a design pressure of between 5 and 200 bar; a water gas shift unit downstream the reforming reactor system; and a gas separation unit downstream the water gas shift unit. A process for producing hydrogen from a feed gas including hydrocarbons.

Low steam/carbon revamp of a plant comprising a steam reforming section and a water-gas shift section

The present invention relates to a revamp method for increasing the front-end capacity of a plant comprising a reforming section, wherein a feed is reformed in at least one reforming step to a reformed stream comprising CH.sub.4, CO, CO.sub.2, H.sub.2 and H.sub.2O a shift section wherein the reformed stream is shifted in a shift reaction in at least a high temperature shift step,
said method comprising the steps of In the High temperature shift step exchanging an original Fe-based catalyst with a non-Fe-based catalyst Increasing the feed flow to the reforming section, and The HTS step is carried out at a reduced steam/dry-gas ratio (S/DG) compared to an original S/DG in the original HTS step with the original Fe-based catalyst.

SYSTEMS AND METHODS FOR POWER PRODUCTION WITH INTEGRATED PRODUCTION OF HYDROGEN
20230042457 · 2023-02-09 ·

The present disclosure relates to systems and methods useful for power production. In particular, a power production cycle utilizing CO.sub.2 as a working fluid may be configured for simultaneous hydrogen production. Beneficially, substantially all carbon arising from combustion in power production and hydrogen production is captured in the form of carbon dioxide. Further, produced hydrogen (optionally mixed with nitrogen received from an air separation unit) can be input as fuel in a gas turbine combined cycle unit for additional power production therein without any atmospheric CO.sub.2 discharge.

REFORMING SYSTEM AND METHOD
20230070320 · 2023-03-09 ·

A reforming method may include: reforming a hydrocarbon with steam plasma to generate a first synthetic gas, which includes hydrogen and carbon dioxide, from the hydrocarbon; cooling the first synthetic gas to a predetermined temperature, removing water vapor included in the first synthetic gas, and separating hydrogen from the first synthetic gas; reforming the first synthetic gas, from which hydrogen is separated, and a hydrocarbon with steam plasma to generate hydrogen, and generating a second synthetic gas in which carbon dioxide is decreased; and cooling the second synthetic gas to a predetermined temperature, removing water vapor included in the second synthetic gas, and separating hydrogen from the second synthetic gas.