An apparatus and method for enhancing the yield and purity of hydrogen when reforming hydrocarbons is disclosed in one embodiment of the invention as including receiving a hydrocarbon feedstock fuel (e.g., methane, vaporized methanol, natural gas, vaporized diesel, etc.) and steam at a reaction zone and reacting the hydrocarbon feedstock fuel and steam in the presence of a catalyst to produce hydrogen gas. The hydrogen gas is selectively removed from the reaction zone while the reaction is occurring by selectively diffusing the hydrogen gas through a porous ceramic membrane. The selective removal of hydrogen changes the equilibrium of the reaction and increases the amount of hydrogen that is extracted from the hydrocarbon feedstock fuel.

The invention relates to a process for the production of liquid hydrocarbons by Fischer-Tropsch synthesis in which the reforming section of the plant comprises a process line comprising autothermal reforming (ATR) (5) or catalytic partial oxidation (CPO), and a separate process line comprising steam methane reforming (SMR) (8).

A process for producing hydrocarbons is disclosed in which a first feed substream and a second feed substream are obtained from a hydrocarbonaceous feed stream, of which the first feed substream is converted by means of partial oxidation or autothermal reforming to a first synthesis gas stream and the second feed substream is converted by means of steam reforming to a second synthesis gas stream and subsequently combined with the first synthesis gas stream to give a third synthesis gas stream, of which at least a first portion is converted by Fischer-Tropsch synthesis to a crude product stream comprising hydrocarbons of different chain lengths, from which light hydrocarbons are separated in a tail gas, in order to recycle them and use them in the partial oxidation or autothermal reforming. The characteristic feature here is that unsaturated hydrocarbons are separated from at least a portion of the tail gas.

A process for preparing one or more reaction products, in which a first methane-rich feed stream is subjected to a partial oxidation process and/or an autothermal reforming process and a second methane-rich feed stream is subjected to a steam reforming process, in which a first synthesis gas-containing output stream is formed from the first methane-rich feed stream and a second synthesis gas-containing output stream is formed from the second methane-rich feed stream and these synthesis gas streams are used to form a collective synthesis gas stream and fluid from the collective synthesis gas stream is subjected to a molecular weight-increasing reaction in a synthesis feed stream to obtain a synthesis output stream comprising carbon dioxide and the reaction product(s). At least one carbon dioxide-rich first recycle stream is formed from fluid from the synthesis output stream and fluid from the first recycle stream is subjected to the steam reforming process.

A fuel cell module includes a fuel cell stack and FC peripheral equipment. The FC peripheral equipment includes an evaporator. At least one of evaporation pipes of the evaporator connects a water vapor discharge chamber and an inlet of a reformer to form an evaporation return pipe as a passage of water vapor. A raw fuel pipe is inserted into the evaporation return pipe for allowing a raw fuel to flow from the downstream side to the upstream side of the evaporation return pipe.

A method of controlling the temperature of autothermal microchannel reactors is disclosed. A hierarchical control structure employs a distributed temperature controller including a phase change material and a supervisory control system including the control of one or more inputs into the reactor. The phase change material acts as a fast, distributed controller, and the supervisory controller acts over a longer time horizon to mitigate persistent disturbances. A stochastic optimization method for selecting the phase change layer thickness is employed.

The present invention provides a method for increasing the capacity of a urea production complex, the method comprising a step of adding to an existing urea production complex a CO.sub.2 production unit, which unit employs a CO.sub.2 production method comprising: i) subjecting a hydrocarbon feed to short contact time catalytic partial oxidation (SCT-CPO) to produce a first gas mixture comprising H.sub.2, CO and CO.sub.2, ii) subjecting said first gas mixture to a water gas shift reaction yielding a second gas mixture, iii) separating CO.sub.2 from said second gas mixture yielding a purified CO.sub.2 stream and a hydrogen containing stream and subsequently iv) reacting said purified CO.sub.2 stream with ammonia from the ammonia production unit to produce urea. The invention also provides a urea production complex realized by the application of this method and a urea production method.

A method for generating hydrogen is provided. In certain embodiments, the method can include the steps of: introducing a hydrocarbon feed stream, at a first temperature, into a first reaction zone under conditions effective for producing a first process stream, wherein the first process stream is at a second temperature that is greater than the first temperature; introducing a second feed stream into a second reaction zone under conditions effective for producing a hydrogen product stream, wherein heat needed for producing the hydrogen product stream from the second feed stream is at least partially provided by heat exchange with the first process stream; and withdrawing the hydrogen product stream from the second reaction zone.

A method for reforming hydrocarbon-containing feed gas into synthesis gas, involving processing of the feed gas by pre-reforming at least partially converting one or more higher hydrocarbons into methane, and heating the feed gas by exothermic catalytic partial oxidation of hydrocarbons before the introduction thereof into the main reforming zone, and, subsequent to the pre-reforming, reforming the pre-reformed product with the addition of a controlled quantity of an oxidizing agent.

Methods and systems for making ammonia are provided. The method can include heating a first compressed syngas to produce a heated first syngas. The heated first syngas and a second compressed syngas can be combined to produce a combined syngas. The combined syngas can be reacted within a first ammonia converter and a second ammonia converter to produce an ammonia product. Heat from the ammonia product can be transferred to a first heat transfer medium to produce a first cooled product and a second heat transfer medium. Heat from the first cooled product can be transferred to a third heat transfer medium to produce a second cooled product. Heat from the second cooled product can be transferred to the combined syngas to produce a third cooled product. The third cooled product can be separated to produce a purified ammonia product and a recycle gas.