The integration of hydrogen and methanol production within a coal liquefaction, petroleum refinery or biomass conversion facility resulting in the unanticipated benefits of lower carbon dioxide (CO.sub.2) production, net emissions, and higher carbon and thermal efficiencies is the subject of this invention.

Processes and apparatuses for treating a sour synthesis gas are provided. The process comprises passing the sour synthesis gas stream to an acid gas removal unit to provide a treated synthesis gas stream and a CO.sub.2 rich stream. At least a portion of the CO.sub.2 rich stream is passed to a thermal oxidizer unit to provide a treated CO.sub.2 gas stream. At least a portion of the treated synthesis gas stream is passed to a pressure swing adsorption unit to obtain a purified hydrogen stream and a tail gas stream. At least a portion of the tail gas stream is passed to the thermal oxidizer unit.

The invention relates to a method for treating a mixture in order to separate carbon dioxide and hydrogen from said mixture, in which: i) the mixture is cooled and partially condensed and a first liquid is separated from the rest of the mixture in a first phase separator; ii) a gas from or derived from a gas from the first phase separator is treated in a hydrogen pressure swing adsorption module in order to produce a hydrogen-rich gas and a hydrogen-depleted residual gas; and iii) said hydrogen-depleted residual gas or a gas derived from said depleted gas is cooled and partially condensed and a second liquid is separated from the remaining gas in a second phase separator, separate from the first phase separator, wherein the first and/or second liquid being rich in carbon dioxide. The invention also relates to an installation for implementing such a method.

A system for producing an organic substance, including: a synthesis gas generation furnace for producing a synthesis gas by partially oxidizing a waste including a carbon source; a synthesis gas purification unit connected to the synthesis gas generation furnace and purifying the synthesis gas generated in the synthesis gas generation furnace to reduce an impurity concentration in the synthesis gas; and an organic substance synthesis unit which is connected to the synthesis gas purification unit and generates an organic substance from the synthesis gas purified in the synthesis gas purification unit, wherein the synthesis gas purification unit includes a detection unit for measuring an impurity concentration in the synthesis gas.

A process for producing and purifying a synthesis gas stream that contains CO- and H.sub.2-produced from a hydrocarbon-containing feed in a gas production unit. CO.sub.2 is separated from the synthesis gas stream and CO is cryogenically separated from the synthesis gas stream. CO.sub.2 that makes up 5% to 30% by volume in the synthesis is reduced to less than 10 ppm by volume by temperature swing adsorption. The temperature swing adsorption takes place upstream of the cryogenic separation of CO. The CO.sub.2 is adsorbed using a disordered adsorbent bed wherein the adsorbent is cooled by means of indirect heat transfer from the adsorbent to the heat transfer medium during adsorption and the adsorbent loaded with CO.sub.2 is heated by indirect heat transfer from the heat transfer medium to the adsorbent to effect desorption of CO.sub.2.

The invention relates to a process and a plant for the methanol synthesis, in particular for the methanol synthesis from a synthesis gas which has a hydrogen deficiency. According to the invention, a purge gas stream therefor is branched off from the synthesis gas circuit of the methanol synthesis, liberated from methanol traces in a washing device, and then treated in a hydrogen separation device which comprises a membrane separation stage and a pressure swing adsorption stage. Depending on the application and magnitude of the hydrogen deficit the membrane separation stage and the pressure swing adsorption stage can be connected in series or in parallel.

A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.

Methods are provided for the production of nitrogen, hydrogen, and carbon dioxide from an exhaust gas. Exhaust gas from combustion in a fuel rich (or reducing) atmosphere is primarily composed of CO.sub.2, CO, N.sub.2, H.sub.2O, and H.sub.2. CO may be converted to CO.sub.2 and H.sub.2 via the water gas shift reaction. Carbon dioxide may then be effectively separated from nitrogen and hydrogen to produce a carbon dioxide stream and a nitrogen/hydrogen stream. The nitrogen/hydrogen stream may then be effectively separated to produce a high purity nitrogen stream and a high purity hydrogen stream. The process may be done in any order, such as separating the nitrogen first or the carbon dioxide first.

The present invention provides a method and system for producing blue ammonia, providing for a higher percentage of carbon capture. The method and system of the invention may be used in any ammonia plant.

A method of producing hydrogen from a hydrocarbon feedstock is provided. Wherein, at least a portion of a fuel stream comprises a superheated ammonia stream. And, at least: a first portion of a hydrogen-rich stream is combined with a shifted syngas stream prior to introduction into a pressure swing adsorber, a second portion of the hydrogen-rich stream is combined with the fuel stream prior to introduction into a steam methane reformer, and/or a third portion of the hydrogen-rich stream is combined with a hydrocarbon containing feedstock stream and a steam stream prior to introduction into a feed pre-heater. Heat integration between the ammonia vaporization and superheating steps is employed to cool process streams to minimize and even eliminate a dedicated cryogenic refrigeration system.