A reforming method may include: reforming a hydrocarbon with steam plasma to generate a first synthetic gas, which includes hydrogen and carbon dioxide, from the hydrocarbon; cooling the first synthetic gas to a predetermined temperature, removing water vapor included in the first synthetic gas, and separating hydrogen from the first synthetic gas; reforming the first synthetic gas, from which hydrogen is separated, and a hydrocarbon with steam plasma to generate hydrogen, and generating a second synthetic gas in which carbon dioxide is decreased; and cooling the second synthetic gas to a predetermined temperature, removing water vapor included in the second synthetic gas, and separating hydrogen from the second synthetic gas.

The invention includes a gas processing system for transforming a hydrocarbon-containing inflow gas into outflow gas products, where the system includes a gas delivery subsystem, a plasma reaction chamber, and a microwave subsystem, with the gas delivery subsystem in fluid communication with the plasma reaction chamber, so that the gas delivery subsystem directs the hydrocarbon-containing inflow gas into the plasma reaction chamber, and the microwave subsystem directs microwave energy into the plasma reaction chamber to energize the hydrocarbon-containing inflow gas, thereby forming a plasma in the plasma reaction chamber, which plasma effects the transformation of a hydrocarbon in the hydrocarbon-containing inflow gas into the outflow gas products, which comprise acetylene and hydrogen. The invention also includes methods for the use of the gas processing system.

The invention includes a gas processing system for transforming a hydrocarbon-containing inflow gas into outflow gas products, where the system includes a gas delivery subsystem, a plasma reaction chamber, and a microwave subsystem, with the gas delivery subsystem in fluid communication with the plasma reaction chamber, so that the gas delivery subsystem directs the hydrocarbon-containing inflow gas into the plasma reaction chamber, and the microwave subsystem directs microwave energy into the plasma reaction chamber to energize the hydrocarbon-containing inflow gas, thereby forming a plasma in the plasma reaction chamber, which plasma effects the transformation of a hydrocarbon in the hydrocarbon-containing inflow gas into the outflow gas products, which comprise acetylene and hydrogen. The invention also includes methods for the use of this gas processing system.

Disclosed herein is a method of producing hydrogen, the method comprising: receiving a feed gas comprising hydrocarbons; performing one or more reforming processes on the feed gas so as to generate a reformed gas comprising hydrogen and carbon monoxide; performing a water-gas-shift process on the reformed gas so as to generate a shifted gas comprising hydrogen and carbon dioxide; performing a hydrogen separation process and a carbon dioxide separation process on the shifted gas to thereby generate separate streams of hydrogen, carbon dioxide and a rest gas; and the method further comprises recycling at least part of the rest gas by feeding at least part of the rest gas back into one or more of the one or more reforming processes, the water-gas-shift process, the hydrogen separation process and the carbon dioxide separation process; wherein the portion of the rest gas that is recycled is at least 50%, preferably at least 80%, and more preferably at least 90%.

A process for producing synthesis gas, the process comprising the steps of a) reforming a hydrocarbon feed in a reforming section thereby obtaining a synthesis gas comprising CH4, CO, CO2, H2 and H2O and impurities comprising ammonia; b) shifting the synthesis gas in a shift section comprising one or more shift steps in series to a shifted synthesis gas; c) separating from the shifted synthesis gas a process condensate originating from cooling and optionally washing of the shifted synthesis gas; d) passing a part of the process condensate to a condensate steam stripper, wherein dissolved shift byproducts comprising ammonia, methanol and amines formed during shifting the synthesis gas are stripped out of the process condensate using steam resulting in a stripper steam stream, e) adding the stripper steam stream from the process condensate steam stripper to the hydrocarbon feed and/or to the synthesis gas downstream the reforming section, up-stream the last shift step, wherein the remaining part of the process condensate is purged.

A process for the production of hydrogen, comprising a step of reforming a carbon-containing feedstock to obtain a raw hydrogen reformed stream; a step of separating the raw hydrogen reformed stream to increment the concentration of hydrogen and separate a high concentration hydrogen stream from a recovered gas stream; a step of recirculating, in which a portion of high concentration hydrogen produced in the separating step is recirculated to the reforming step together with a steam flow.

A hydrogen production apparatus includes a heating furnace that burns fuel supplied by a fuel supply unit and heats catalyst particles, a cyclone that is connected to a downstream side of the heating furnace and separates the catalyst particles and a combustion exhaust gas, and a thermal decomposition furnace including a storage tank that stores the catalyst particles separated by the cyclone and a raw material gas introduction unit that introduces a raw material gas containing at least hydrocarbon from a lower portion of the storage tank.

A residue stream comprising liquid hydrocarbons and metal-rich solid particles is reacted with an oxidant stream in a gasifier to produce a syngas stream that is quenched in a water bath. The risk of plugging in the water lines is reduced by removing solids from the recycled water streams. Acid gases are stripped from at least a portion of the recycled water to reduce the risk of precipitates forming from the reaction of dissolved acid gases with metal ions.

A process for the co-production of low carbon methanol and ammonia, including providing renewable power to an electrolysis unit, thereby producing at least a green oxygen stream and a green hydrogen stream. Providing renewable power to a nitrogen generation unit, thereby producing a green nitrogen stream. Providing a hydrocarbon stream and some amount of steam to an oxygen based reformer, along with at least part of the green oxygen stream, thereby producing a raw syngas stream. Combining the green hydrogen stream with the oxygen-based reformer feed to adjust the composition of the raw syngas stream to be suitable for methanol synthesis. Introducing the raw syngas stream into either a conventional or once-through methanol synthesis reactor, thereby producing at least a low carbon methanol product (after purification) and an unreacted syngas stream.

Method for the preparation of synthesis gas combining electrolysis of water, tubular steam reforming and autothermal reforming of a hydrocarbon feed stock in parallel.