The present invention relates to a process and a facility for the continuous vitrification treatment of fibrous materials, and in particular of asbestos and/or of asbestos-containing materials.

According to the invention, this process comprises the following steps: a bath of molten glass at a temperature of 1300° C. to 1600° C. is prepared; introduced into said bath of molten glass are said fibrous materials and optionally melting additives chosen so that said bath has, after addition of these fibrous materials and melting additives, the following composition: SiO.sub.2: between 30% and 55% by weight; FeO: between 25% and 45% by weight; alkali and alkaline-earth metal oxides: between 15% and 25% by weight; an oxidizer and a fuel are injected under pressure into said molten bath by means of at least one lance, one end of which is immersed in said bath; said oxidizer being introduced in a molar amount greater than or equal to the molar amount of fuel needed to maintain the temperature of the bath between 1300° C. and 1600° C.; and the temperature of at least one portion of the molten glass is lowered so as to render it solid.

Continuous flow submerged combustion melter cooling wall panels, including a primary metal plate, and several 90 degree metal pieces welded to the primary metal plate in parallel configuration, each of the 90 degree metal pieces having metal leg plates forming a 90 degree vertex there between. Each metal leg plate has an edge distal to the vertex, the distal edge of the first metal leg plate welded to the first major surface of the primary metal plate, the distal edge of the second metal leg plate welded to the vertex of an adjacent 90 degree metal piece. The plurality of 90 degree metal pieces may have a length (l) such that l<L, each welded to the primary metal plate in staggered configuration to form, along with first and second end plates and a seal plate, a serpentine continuous flow coolant channel.

A for melting batch material includes a furnace equipped with a submerged burner, a system for supplying the submerged burner with fuel gas and with oxidizer, a system for supplying the furnace with raw material including fragments of mineral wool below the surface of the molten batch materials, a system for supplying the furnace with raw material including a vertical duct for receiving raw material through its upper side and for conveying this raw material downward toward the molten batch materials. The duct receives the combustion flue gases originating from the furnace and conveys them upward through the raw material in the duct. A system supports the solid raw material in the duct and is positioned above the surface of the molten batch material and retains the solid raw material in the duct and lets descending molten raw material pass through to fall into the molten batch material.

A method of melting glass and glass-ceramics that includes the steps: conveying a batch of raw materials into a submerged combustion melting apparatus, the melting apparatus having liquid-cooled walls and a floor; directing a flame into the batch of raw materials and the melted batch with sufficient energy to form the raw materials into the melted batch; and heating a delivery orifice assembly in the floor of the submerged melting apparatus to convey the melted batch through the orifice assembly into a containment vessel. The melted batch has a glass or glass-ceramic composition that is substantially reactive to a refractory material comprising one or more of silica, zirconia, alumina, platinum and platinum alloys.

Provided is a manufacturing method for a glass article, including: a pre-heating step (S1) of heating a transfer pipe (7); and a transfer step (S4) of allowing a molten glass to flow inside the transfer pipe (7) after the pre-heating step (S1). The transfer pipe (7) includes: a main body portion (8) having a tubular shape; and a flange portion (9a, 9b) formed at an end portion of the main body portion (8). The main body portion (8) is retained by a refractory (10). The pre-heating step (S1) includes an external force application step of applying an external force (F) to the transfer pipe (7) to extend the transfer pipe (7).

Provided is a manufacturing method for a glass article, including: a pre-heating step (S1) of heating a transfer pipe (7); and a transfer step (S4) of allowing a molten glass to flow inside the transfer pipe (7) after the pre-heating step (S1). The transfer pipe (7) includes: a main body portion (8) having a tubular shape; and a flange portion (9a, 9b) formed at an end portion of the main body portion (8). The main body portion (8) is retained by a refractory (10). The pre-heating step (S1) includes an external force application step of applying an external force (F) to the transfer pipe (7) to extend the transfer pipe (7).

A method of fining low-density submerged combustion glass is disclosed. The method involves introducing unfined molten glass produced in a submerged combustion melter into a fining chamber of a downstream fining tank. Additionally, additive particles are also introduced into the fining chamber to release one or more fining agents into the molten glass bath contained in the fining chamber to accelerate the removal of bubbles from the molten glass bath. The fining of the molten glass bath as assisted by the one or more fining agents allows for fined glass to be discharged from the fining tank that has fewer bubbles and a greater density than that of the unfined molten glass introduced into the fining tank. Additive particles that include a physical mixture of a glass reactant material and the fining agent(s) are also disclosed.

Fly ash and/or rice husk ash is molten in a submerged combustion melter, possibly together with fluxing agent and/or further vitrifiable material, and vitrified upon cooling.

A system for preheating batch materials in a glass melting furnace includes a preheater having an outlet through which fluid is exhausted and an inlet that receives fluids exhausted from the furnace and recirculated from the preheater outlet. In one embodiment, a cyclonic separator has an inlet in communication with the preheater outlet and an outlet in fluid communication with a fan. A controller controls the speed of the fan responsive to a drop in pressure between the separator inlet and outlet and a temperature at the separator outlet. In other embodiments, controllers control valves that (i) control the amount of fluids exhausted from the preheater that are delivered to a flue and recirculated to the preheater or (ii) control the amount of fluids diverted to charger for the furnace, in response to temperatures in a duct coupled to the preheater inlet.

A system for preheating batch materials in a glass melting furnace includes a preheater having an outlet through which fluid is exhausted and an inlet that receives fluids exhausted from the furnace and recirculated from the preheater outlet. In one embodiment, a cyclonic separator has an inlet in communication with the preheater outlet and an outlet in fluid communication with a fan. A controller controls the speed of the fan responsive to a drop in pressure between the separator inlet and outlet and a temperature at the separator outlet. In other embodiments, controllers control valves that (i) control the amount of fluids exhausted from the preheater that are delivered to a flue and recirculated to the preheater or (ii) control the amount of fluids diverted to charger for the furnace, in response to temperatures in a duct coupled to the preheater inlet.