Patent classifications
C04B24/42
Artificial stone slab and methods for manufacturing thereof
The present invention discloses an artificial stone slab, wherein the raw materials are mixed, pressed, and solidified, and the raw material comprises a main material and an auxiliary material. The main material, according to the total weight ratio of raw materials, comprises from about 20% to about 85% of particles containing hydroxide or metal oxide, from about 0% to about 50% of natural quartz, and from about 5% to about 25% of resin. The auxiliary material comprises a coupling agent and a curing agent, wherein the weight ratio of the coupling agent to the resin is from about 0.6:100 to about 2:100, and the weight ratio of the curing agent to the resin is from about 0.8:100 to about 1.2:100. The present invention also provides methods for manufacturing the aforesaid artificial stone slab. The present invention replaces natural quartz particles with particles containing hydroxide or metal oxide and ensures that the performance of the slab is up to standard, that the quality is more stable and easier to control, the decorative results are better, and finally, the mining of natural quartz is reduced by 10 times, achieving the objectives of greater environmental protection and lower costs. The resulting slab provides stable performance with good decorative results and thus saves resources and is conducive to environmental protection.
Artificial stone slab and methods for manufacturing thereof
The present invention discloses an artificial stone slab, wherein the raw materials are mixed, pressed, and solidified, and the raw material comprises a main material and an auxiliary material. The main material, according to the total weight ratio of raw materials, comprises from about 20% to about 85% of particles containing hydroxide or metal oxide, from about 0% to about 50% of natural quartz, and from about 5% to about 25% of resin. The auxiliary material comprises a coupling agent and a curing agent, wherein the weight ratio of the coupling agent to the resin is from about 0.6:100 to about 2:100, and the weight ratio of the curing agent to the resin is from about 0.8:100 to about 1.2:100. The present invention also provides methods for manufacturing the aforesaid artificial stone slab. The present invention replaces natural quartz particles with particles containing hydroxide or metal oxide and ensures that the performance of the slab is up to standard, that the quality is more stable and easier to control, the decorative results are better, and finally, the mining of natural quartz is reduced by 10 times, achieving the objectives of greater environmental protection and lower costs. The resulting slab provides stable performance with good decorative results and thus saves resources and is conducive to environmental protection.
GLASS/QUARTZ COMPOSITE SURFACE
A glass/quartz composite structure comprises quartz grit (and/or nan-glass crystals), quartz powder and glass grit wherein the glass grit is in an amount greater than any other single material by weight of the composite structure (e.g. a combined weight of the quartz grit, quartz powder, glass grit, resin, and coupling agent). Natural stone components, which may include the quartz grit and quartz powder, may be in an amount greater than 30% by weight of the composite structure. The structure may be formed into a 1.2-1.5 cm thick slab for countertops using standard cabinet perimeter support. The slab may be made by mixing the quartz grit, quartz powder, glass grit, and binding resin, pouring the mixture in a mold, and compacting the mixture in the mold. Specific natural mineral components, decorative chips, and/or wet mixture pieces may be added to the composite structure to provide aesthetics of specific natural stones.
GLASS/QUARTZ COMPOSITE SURFACE
A glass/quartz composite structure comprises quartz grit (and/or nan-glass crystals), quartz powder and glass grit wherein the glass grit is in an amount greater than any other single material by weight of the composite structure (e.g. a combined weight of the quartz grit, quartz powder, glass grit, resin, and coupling agent). Natural stone components, which may include the quartz grit and quartz powder, may be in an amount greater than 30% by weight of the composite structure. The structure may be formed into a 1.2-1.5 cm thick slab for countertops using standard cabinet perimeter support. The slab may be made by mixing the quartz grit, quartz powder, glass grit, and binding resin, pouring the mixture in a mold, and compacting the mixture in the mold. Specific natural mineral components, decorative chips, and/or wet mixture pieces may be added to the composite structure to provide aesthetics of specific natural stones.
GLASS/QUARTZ COMPOSITE SURFACE
A glass/quartz composite structure comprises quartz grit (and/or nan-glass crystals), quartz powder and glass grit wherein the glass grit is in an amount greater than any other single material by weight of the composite structure (e.g. a combined weight of the quartz grit, quartz powder, glass grit, resin, and coupling agent). Natural stone components, which may include the quartz grit and quartz powder, may be in an amount greater than 30% by weight of the composite structure. The structure may be formed into a 1.2-1.5 cm thick slab for countertops using standard cabinet perimeter support. The slab may be made by mixing the quartz grit, quartz powder, glass grit, and binding resin, pouring the mixture in a mold, and compacting the mixture in the mold. Specific natural mineral components, decorative chips, and/or wet mixture pieces may be added to the composite structure to provide aesthetics of specific natural stones.
Method for producing hydrophobic silica mouldings
The invention relates to a method for producing hydrophilic silicia moulded bodies, in which i) a mixture containing hydrophilic silicic acid is added at a maximum temperature of 55° C. to hydrophobic means and ii) the mixture obtained in step i) is compacted after a maximum storage time of 30 days to form moulded bodies, iii) during steps ii and iii and until the moulded bodies are used, the temperature is at a maximum of 55° C.
Method for producing hydrophobic silica mouldings
The invention relates to a method for producing hydrophilic silicia moulded bodies, in which i) a mixture containing hydrophilic silicic acid is added at a maximum temperature of 55° C. to hydrophobic means and ii) the mixture obtained in step i) is compacted after a maximum storage time of 30 days to form moulded bodies, iii) during steps ii and iii and until the moulded bodies are used, the temperature is at a maximum of 55° C.
Soundproofing material
A soundproofing material including a porous body having a cell structure and including inorganic fibers other than asbestos, wherein an average cell diameter is more than 300 μm and 1000 μm or less, a bulk density is 0.007 to 0.024 g/cm.sup.3, and a flow resistivity is 170,000 to 2,000,000 Ns/m.sup.4.
Soundproofing material
A soundproofing material including a porous body having a cell structure and including inorganic fibers other than asbestos, wherein an average cell diameter is more than 300 μm and 1000 μm or less, a bulk density is 0.007 to 0.024 g/cm.sup.3, and a flow resistivity is 170,000 to 2,000,000 Ns/m.sup.4.
Gypsum panels, systems, and methods
Gypsum panels and methods for their manufacture are provided herein. The gypsum panels include a gypsum core having a first surface and a second opposed surface and a first fiberglass mat associated with the first surface of the gypsum core, such that gypsum from the gypsum core penetrates at least a portion of the first fiberglass mat.