Patent classifications
C04B33/13
Lightweight sound-absorbing and fire-resistant insulation panel using expanded graphite and swelling clay and method for manufacturing the same
The present invention relates to a lightweight sound-absorbing and fire-resistant insulation panel including: a binder; expanded graphite; and swelling clays, and the swelling clays are formed of honeycomb-shaped layered clays containing water molecules in interlayers and have particle sizes in the range of 50 to 200 m. Further, the expanded graphite is present in an amount of from 10 to 100 parts by weight per 100 parts by weight of the swelling clays. According to the present invention, the insulation panel is made of the expanded graphite and the honeycomb-shaped swelling clays, thus providing excellent lightweightness, sound absorption, insulation, fire resistance and flame retardancy, and further, the insulation panel is manufactured without having any sintering, thus providing simple manufacturing processes and lowering production costs.
MANUFACTURING PROCESS OF CALCINED CLAYS IN A ROTARY KILN WITH COLOR CONTROL
A method for manufacturing calcined clays comprising extracting and mixing raw clays; dosing a reducing agent to the mixed raw clays and homogenizing the resulting mixture; reducing the particle size of the mixture to less than 10 mm; heating the mixture in a flash dryer or flash calciner until the mixture has between 0% and 5% moisture; calcining the dried mixture from 600 to 900 C., maintaining an oxygen concentration between 1 and 5%; and cooling the calcined clay from 900 C. to 120 C., and uses of such calcined clay resulting from the claimed method in cement and/or a cementitious material for preparing concrete.
MANUFACTURING PROCESS OF CALCINED CLAYS IN A ROTARY KILN WITH COLOR CONTROL
A method for manufacturing calcined clays comprising extracting and mixing raw clays; dosing a reducing agent to the mixed raw clays and homogenizing the resulting mixture; reducing the particle size of the mixture to less than 10 mm; heating the mixture in a flash dryer or flash calciner until the mixture has between 0% and 5% moisture; calcining the dried mixture from 600 to 900 C., maintaining an oxygen concentration between 1 and 5%; and cooling the calcined clay from 900 C. to 120 C., and uses of such calcined clay resulting from the claimed method in cement and/or a cementitious material for preparing concrete.
Self glazed ceramic/glass composite and method for manufacturing the same
The invention provides a glazed composite manufactured using waste materials, wherein the waste materials are capable of producing ceramic forming oxides, glass modifying oxides and ceramic modifying oxides. The waste materials include ceramic waste and colored glass waste. The invention also provides a method for manufacturing composition of the glazed composite.
Self glazed ceramic/glass composite and method for manufacturing the same
The invention provides a glazed composite manufactured using waste materials, wherein the waste materials are capable of producing ceramic forming oxides, glass modifying oxides and ceramic modifying oxides. The waste materials include ceramic waste and colored glass waste. The invention also provides a method for manufacturing composition of the glazed composite.
METHOD FOR PREPARING CERAMSITE BY USING MUNICIPAL SLUDGE AS RAW MATERIAL
A method for preparing ceramsite by using municipal sludge as raw material, including the following specific steps: drying; preparing ingredients including raw sludge, fly ash, kaolinite, steelmaking slag, zeolite, hematite, calcareous shale, waste incineration fly ash, Fe.sub.2O.sub.3, waste glass, calcium carbonate, sodium lauryl sulfate, and sodium benzoate; mixing and stirring uniformly, and putting the stirred materials into a granulating machine for granulation; drying and preheating the material pellets after granulation, and then quickly transferring to a sintering device for first sintering at a low temperature and then sintering at a high temperature; crushing large chunks of the cooled materials; and separating and screening the crushed materials. The method of the present invention reduces the generation of the large chunks of the cooled materials in the obtained ceramsite, thereby reducing the subsequent crushing work and saving energy consumption accordingly.
HIGH-STRENGTH GEOPOLYMER HOLLOW MICROSPHERE, PREPARATION METHOD THEREOF AND PHASE CHANGE ENERGY STORAGE MICROSPHERE
A high-strength geopolymer hollow microsphere, a preparation method thereof and a phase change energy storage microsphere are provided, including: dissolving sodium hydroxide, sodium silicate and spheroidizing aid in water to form a solution A, and adding active powder to the solution A, stirring and uniformly mixing to form a slurry B, adding the slurry B to an oil phase, stirring and dispersing into balls, filtering to obtain geopolymer microspheres I, washing the geopolymer microspheres I, and then carrying out a high-temperature calcination to obtain the high-strength geopolymer hollow microspheres II; using the high-strength geopolymer hollow microsphere as a carrier, absorbing a phase change material into the carrier, and mixing a microsphere carrying the phase change material with an epoxy resin, adding a powder dispersant and stirring to disperse the microsphere, after the epoxy resin is solidified, screening the superfluous powder dispersant to obtain the phase energy storage microsphere.
A METHOD FOR RECOVERING VALUABLE METALS AND SIMULTANEOUSLY PREPARING CERAMSITE BY ROASTING CYANIDE TAILING
A method for recovering valuable metals and simultaneously preparing ceramsite by roasting cyanide tailing belongs to the area of comprehensive recovery and high value utilization of metallurgical waste residue. In this method, cyanide tailings, bentonite, calcium chloride, coal powder and albite are mixed by ball milling according to certain weight ratio to get a mixture. After drying and roasting twice, dust is collected from the roasted ash, the obtained polymetallic ash is collected and treated. The secondary calcined material is cooled to obtain ceramsite. The invention volatilizes and recovers the valuable metal in the roasting and sintering process of cyanide tailings and directly prepares the ceramsite through reasonable batching, which achieves the effect of recycling cyanide tailings and high-value utilization, can create good economic and environmental benefits, and has significant effect of energy saving and consumption reduction.
KAOLIN-BASED HEMOSTATIC GAUZE AND PREPARATION METHOD THEREOF
A kaolin-based hemostatic gauze comprises: a medical non-woven fabric as a carrier; and a kaolin-containing composite hemostatic material loaded on the medical non-woven fabric, wherein kaolin serves as a carrier in the kaolin-containing composite hemostatic material, the kaolin is doped with Ce and ?-Fe.sub.2O.sub.3 is loaded on the Kaolin. A method for preparing the kaolin-based hemostatic gauze, includes: S1: preparing the kaolin-containing composite hemostatic material; S2: preparing the kaolin-containing composite hemostatic material into a suspension; S3: impregnating the medical non-woven fabric with the suspension thoroughly stirred, wherein upper and lower sides of the medical non-woven fabric each are impregnated once; and S4: pressing and oven-drying an impregnated medical non-woven fabric to obtain the kaolin-based hemostatic gauze. In the method, the medical non-woven fabric is combined with the powdery hemostatic material Ce-?-Fe.sub.2O.sub.3/Kaol through impregnation to prepare the medical hemostatic gauze product with excellent hemostatic performance, prominent biocompatibility, high safety, and antibacterial activity.
NANOMATERIAL CERAMIC SPHERES, PREPARATION METHOD, AND APPLICATION THEREOF
Nanomaterial ceramic spheres, a preparation method, and an application thereof are provided. The raw materials of the nanomaterial ceramic spheres include 1-30 parts of nano-titanium dioxide, 1-30 parts of nano-zirconia, 1-30 parts of nano-tourmaline, and 1-30 parts of kaolin. In the present invention, mixing a first part of kaolin with water, rubbing it into soft spheres, and baking to obtain sphere cores; mixing a second part of kaolin, nano-titanium dioxide, nano-zirconia, and nano-tourmaline and performing a pre-mixing to obtain a pre-mixed material; mixing the sphere cores, water, an adhesive, and the pre-mixed material and rubbing into rounds to obtain a nanomaterial; baking the nanomaterial to obtain the nanomaterial ceramic spheres. The nanomaterial ceramic spheres significantly improve fuel combustion efficiency and meet the functional requirements of energy conservation.