C04B35/62204

Method of fabricating green desiccant wheel

A method is provided to fabricate a green desiccant wheel. A green recycled adsorbent material of aluminum hydroxide and alumina is extracted and used as a base material to be added to a 3-dimensional (3D) network skeleton of a foam support. Through sintering, surface is hardened with the material adsorbed to megapores uniformly distributed. Thus, an adsorbent material of porous ceramic having pores on surface is made. The area contacting with moist air is increased. The moisture-adsorbing capacity is improved. At last, the whole procedure is integrated to develop a high-efficiency green desiccant wheel. Thus, the reusable materials are kept at innate grade or upgraded for recycling and regenerating. New materials and products can be further fabricated. The present invention helps solving environmental problem of wastes. Life cycle of resource is lengthened. A sample of recycling economy is innovated. Industrial efficiency is effectively enhanced.

ELABORATION OF AN ADVANCED CERAMIC MADE OF RECYCLED INDUSTRIAL STEEL WASTE

A ceramic and a method of forming a ceramic including milling steel slag exhibiting a diameter of 5 mm of less to form powder, sieving the powder to retain the powder having a particle size in the range of 20 to 400 removing free iron from the powder with a magnet, heat treating the powder at a temperature in the range of 700 C. to 1200 C. for a time period in the range of 1 hour to 10 hours and oxidizing retained iron in the powder, compacting the powder at a compression pressure in the range of 20 MPa to 300 MPA, and sintering the powder at a temperature in the range of 700 C. to 1400 C. for a time period in the range of 0.5 hours to 4 hours to provide a ceramic.

METHOD FOR PREPARING CERAMSITE BY USING MUNICIPAL SLUDGE AS RAW MATERIAL

A method for preparing ceramsite by using municipal sludge as raw material, including the following specific steps: drying; preparing ingredients including raw sludge, fly ash, kaolinite, steelmaking slag, zeolite, hematite, calcareous shale, waste incineration fly ash, Fe.sub.2O.sub.3, waste glass, calcium carbonate, sodium lauryl sulfate, and sodium benzoate; mixing and stirring uniformly, and putting the stirred materials into a granulating machine for granulation; drying and preheating the material pellets after granulation, and then quickly transferring to a sintering device for first sintering at a low temperature and then sintering at a high temperature; crushing large chunks of the cooled materials; and separating and screening the crushed materials. The method of the present invention reduces the generation of the large chunks of the cooled materials in the obtained ceramsite, thereby reducing the subsequent crushing work and saving energy consumption accordingly.

REFRACTORY CERAMIC PRODUCT, BATCH FOR THE MANUFACTURE SUCH A PRODUCT AND METHOD FOR MANUFACTURING SUCH A PRODUCT

The invention relates to a fire-resistant ceramic product, a batch for manufacturing a product of said type, and a process for manufacturing a product of said type.

A METHOD FOR RECOVERING VALUABLE METALS AND SIMULTANEOUSLY PREPARING CERAMSITE BY ROASTING CYANIDE TAILING
20190382312 · 2019-12-19 ·

A method for recovering valuable metals and simultaneously preparing ceramsite by roasting cyanide tailing belongs to the area of comprehensive recovery and high value utilization of metallurgical waste residue. In this method, cyanide tailings, bentonite, calcium chloride, coal powder and albite are mixed by ball milling according to certain weight ratio to get a mixture. After drying and roasting twice, dust is collected from the roasted ash, the obtained polymetallic ash is collected and treated. The secondary calcined material is cooled to obtain ceramsite. The invention volatilizes and recovers the valuable metal in the roasting and sintering process of cyanide tailings and directly prepares the ceramsite through reasonable batching, which achieves the effect of recycling cyanide tailings and high-value utilization, can create good economic and environmental benefits, and has significant effect of energy saving and consumption reduction.

BIOCARBON BLENDS WITH OPTIMIZED FIXED CARBON CONTENT, AND METHODS FOR MAKING AND USING THE SAME
20240101906 · 2024-03-28 ·

In some variations, the invention provides a biocarbon composition comprising a low fixed carbon material with a fixed carbon concentration from 20 wt % to 55 wt %; a high fixed carbon material with a fixed carbon concentration from 50 wt % to 100 wt % (and higher than the fixed carbon concentration of the low fixed carbon material; from 0 to 30 wt % moisture; from 0 to 15 wt % ash; and from 0 to 20 wt % of one or more additives (such as a binder). Some variations provide a process for producing a biocarbon composition, the process comprising: pyrolyzing a first biomass-containing feedstock to generate a low fixed carbon material; separately pyrolyzing a second biomass-containing feedstock to generate a high fixed carbon material; blending the low fixed carbon material with the high fixed carbon material, thereby generating an intermediate material; optionally, blending one or more additives into the intermediate material; optionally, drying the intermediate material; and recovering a biocarbon composition containing the intermediate material or a thermally treated form thereof.

Biocarbon blends with optimized fixed carbon content, and methods for making and using the same

In some variations, the invention provides a biocarbon composition comprising a low fixed carbon material with a fixed carbon concentration from 20 wt % to 55 wt %; a high fixed carbon material with a fixed carbon concentration from 50 wt % to 100 wt % (and higher than the fixed carbon concentration of the low fixed carbon material; from 0 to 30 wt % moisture; from 0 to 15 wt % ash; and from 0 to 20 wt % of one or more additives (such as a binder). Some variations provide a process for producing a biocarbon composition, the process comprising: pyrolyzing a first biomass-containing feedstock to generate a low fixed carbon material; separately pyrolyzing a second biomass-containing feedstock to generate a high fixed carbon material; blending the low fixed carbon material with the high fixed carbon material, thereby generating an intermediate material; optionally, blending one or more additives into the intermediate material; optionally, drying the intermediate material; and recovering a biocarbon composition containing the intermediate material or a thermally treated form thereof.

Plant and method for the recovery of exhausted refractory material
11920214 · 2024-03-05 · ·

Plants and methods recover spent refractory material and comprise at least one receiving area for said refractory material, at least one material sieving area, at least one magnetic separation area, and at least one sorting area. Said receiving area communicates with a first sieving area divides said refractory material in at least two fractions based on sizes of said refractory material. A second sieving area divides a fine fraction into at least two sub-fractions.

MANUFACTURING COMPOSITE ELECTROCERAMICS USING WASTE ELECTROCERAMICS
20240067571 · 2024-02-29 ·

A method for manufacturing composite electroceramics comprises obtaining recycled capacitors, coils, resistors, conductors circuit boards, and/or other recycled electronic components. The components may be grinded into a particles having a particle size below 2 mm, and mixed with NaCl powder or Li.sub.2MoO.sub.4 or other watersoluble ceramic powder having a particle size of 5-200 microns, in a ratio of 10-40 vol-% optionally grinded components, and 60-90 vol-% NaCl powder or Li.sub.2MoO.sub.4 or other ceramic powder. The obtained solids mixture is mixed with aqueous solution of NaCl, Li.sub.2MoO.sub.4 or said other ceramic, in a ratio of 70-90 wt-% solids mixture, and 10-30 wt-% aqueous solution. The obtained homogeneous mass is compressed in a mould for 2-10 min, in room temperature, in a pressure of 100-400 MPa. The compressed mass is removed from the mould, thereby obtaining electroceramic composite material. Alternatively to the use of the water soluble salt an organometallic precursor compound can be used.

METHOD FOR PREPARING ECOLOGICAL FOAMED CERAMIC FROM LEPIDOLITE FILTER MUD WHOLE WASTE

A method for preparing an ecological foamed ceramic from lepidolite filter mud whole waste belongs to the field of environmental protection and resource reuse. The ecological foamed ceramic with excellent properties can be prepared by using lepidolite filter mud as the main raw materials, including ball milling, homogenization, drying, material distribution, and heat treatment. The amount of lepidolite filter mud in the present invention accounts for more than 90%, which is a whole waste utilization and can achieve high-value utilization of bulk lepidolite filter mud. The present invention uses a composite foaming agent combined with a foaming technology and has the advantages of rapid foaming and controllable pore size compared with a single foaming agent. The ecological foamed ceramic prepared by the present invention meets the industrial standard of CJ/T 299-2008 Artificial ceramic filter material for water treatment and has potential application value in domestic sewage treatment.