C04B41/4572

Pressureless sintering-based method for making a two-phase ceramic composite body

Inventive manufacture of CrB.sub.2—Al.sub.2O.sub.3 composites is based on pressureless sintering. According to typical inventive practice, CrB.sub.2 powder and Al.sub.2O.sub.3 powder are mixed together in selected volumetric proportions so that the volume of the CrB.sub.2 does not exceed 50% of the overall volume of the CrB.sub.2—Al.sub.2O.sub.3 mixture. The CrB.sub.2—Al.sub.2O.sub.3 mixture is shaped into a green body. The green body is pressureless sintered in a non-oxidizing atmosphere at a firing temperature in the approximate range between 1600° C. and 2050° C. The present invention succeeds in preparing, via pressureless sintering, a proportionality-associated range of compositions in the CrB.sub.2—Al.sub.2O.sub.3 system, which is a potentially “advanced” ceramic system. A typical inventively fabricated CrB.sub.2—Al.sub.2O.sub.3 composite is inventively configured in a complex shape, and has “advanced” material (e.g., mechanical) properties that are favorable for a contemplated application. Inventive manufacture of ceramic-ceramic composites is thus dually attributed, and uncommonly so, with complex shape-ability and advanced capability.

AIR-HEATING TYPE HEAT NOT BURN HEATING DEVICE, CERAMIC HEATING ELEMENT AND PREPARATION METHOD THEREOF

An air-heating type heat not burn heating device, a ceramic heating element and a preparation method thereof are provided. The ceramic heating element includes a honeycomb ceramic body and a heating printed circuit. Porous channels are arranged in the honeycomb ceramic body, and the porous channels are circular holes or polygonal holes. The heating printed circuit is arranged around an outer surface of the honeycomb ceramic body to heat the air passing through the porous channels. According to the ceramic heating element, the surface made of high purity alumina honeycomb ceramic has high compactness, it is able to effectively prevent absorption of smoke dust particles, thus to effectively preventing odd smell; the high-purity alumina honeycomb ceramic has good thermal conductivity, with a thermal conductivity of 33 W/mk; the wall thickness and pore diameter in the honeycomb ceramic structure are both very small, and the thermal conductivity is extremely excellent.

Composite material, electrode film and method for producing the same, electrode terminal and method for producing the same, substrate and method for producing the same, and bonding material and method for producing substrate by bonding split parts together with bonding material

Provided are a composite material that has lower volume resistivity in comparison with SiC, SiC—Si, and the like, which are materials for forming constituent elements of an EHC, has low temperature dependence of volume resistivity, and thus is able to form a constituent element of a high-performance EHC; an electrode film, an electrode terminal, and a honeycomb substrate that are constituent elements of an EHC formed with such composite material, and a method for producing them. The composite material contains MoSi.sub.2 and at least one of Si or SiC, and is a material for forming a constituent element of an electrically heated catalytic converter. An electrode film 2, an electrode terminal 3, and a substrate 1 are produced from such composite material.

Composite material, electrode film and method for producing the same, electrode terminal and method for producing the same, substrate and method for producing the same, and bonding material and method for producing substrate by bonding split parts together with bonding material

Provided are a composite material that has lower volume resistivity in comparison with SiC, SiC—Si, and the like, which are materials for forming constituent elements of an EHC, has low temperature dependence of volume resistivity, and thus is able to form a constituent element of a high-performance EHC; an electrode film, an electrode terminal, and a honeycomb substrate that are constituent elements of an EHC formed with such composite material, and a method for producing them. The composite material contains MoSi.sub.2 and at least one of Si or SiC, and is a material for forming a constituent element of an electrically heated catalytic converter. An electrode film 2, an electrode terminal 3, and a substrate 1 are produced from such composite material.

REFRACTORY METAL INKS AND RELATED SYSTEMS FOR AND METHODS OF MAKING HIGH-MELTING-POINT ARTICLES
20170226362 · 2017-08-10 · ·

Thin films of precious metals such as platinum and gold have the required ability to withstand high temperatures, but in pure form can suffer from grain growth, agglomeration and dewetting at high temperature. Grain boundaries must therefore be pinned by alloying with other metals and/or by inclusion of non-metallic nanoparticles. While such bulk materials are known in the prior art, they have not existed previously as printable inks that can be deposited by additive manufacturing direct-write methods. These materials have been formulated for the first time as alloy and composite inks so that they may be applied by direct-write additive manufacturing techniques directly onto three-dimensional components or on high temperature substrates that can be adhered to complex components.

REFRACTORY METAL INKS AND RELATED SYSTEMS FOR AND METHODS OF MAKING HIGH-MELTING-POINT ARTICLES
20170226362 · 2017-08-10 · ·

Thin films of precious metals such as platinum and gold have the required ability to withstand high temperatures, but in pure form can suffer from grain growth, agglomeration and dewetting at high temperature. Grain boundaries must therefore be pinned by alloying with other metals and/or by inclusion of non-metallic nanoparticles. While such bulk materials are known in the prior art, they have not existed previously as printable inks that can be deposited by additive manufacturing direct-write methods. These materials have been formulated for the first time as alloy and composite inks so that they may be applied by direct-write additive manufacturing techniques directly onto three-dimensional components or on high temperature substrates that can be adhered to complex components.

Whitening composition for selectively treating the surface of dental ceramic and related methods
09725370 · 2017-08-08 · ·

The invention relates to a process of selectively treating parts of the surface of a porous dental ceramic comprising the steps of a) providing a composition and a porous dental ceramic having an outer surface, b) applying the composition to only a part of the outer surface of the porous dental ceramic, c) optionally drying the porous dental ceramic, and d) optionally firing the porous dental ceramic, wherein the composition comprises—a liquid being miscible with water, but not being water, —a whitening agent comprising nano-sized metal oxide particles, metal ion containing components or mixtures thereof which precipitate if the composition is adjusted to a pH above 5, —acid, complexing agent or mixture thereof. The invention also relates to a dental ceramic article obtainable by a process.

Whitening composition for selectively treating the surface of dental ceramic and related methods
09725370 · 2017-08-08 · ·

The invention relates to a process of selectively treating parts of the surface of a porous dental ceramic comprising the steps of a) providing a composition and a porous dental ceramic having an outer surface, b) applying the composition to only a part of the outer surface of the porous dental ceramic, c) optionally drying the porous dental ceramic, and d) optionally firing the porous dental ceramic, wherein the composition comprises—a liquid being miscible with water, but not being water, —a whitening agent comprising nano-sized metal oxide particles, metal ion containing components or mixtures thereof which precipitate if the composition is adjusted to a pH above 5, —acid, complexing agent or mixture thereof. The invention also relates to a dental ceramic article obtainable by a process.

KIT OF PARTS CONTAINING DENTAL MILL BLANK COLOURING SOLUTION
20170216000 · 2017-08-03 ·

The present invention relates to a kit of parts comprising a dental mill blank comprising a porous zirconia material and a colouring solution for colouring the porous zirconia material. The porous zirconia material comprises Zr oxide calculated as ZrO2: from 80 to 97 wt.-%, Al oxide calculated as Al2O3: from 0 to 0.15 wt.-%, Y oxide calculated as Y2O3: from 1 to 10 wt.-%, Bi oxide calculated as Bi2O3: from 0.01 to 0.2 wt.-%, the porous zirconia material not comprising Fe calculated as Fe2O3 in an amount of more than 0.01 wt.-%, wt.-% with respect to the weight of the porous zirconia material. The colouring solution comprises solvent(s), colouring agent(s) comprising metal ions selected from Tb, Er, Pr, Mn or combinations thereof, the solution not comprising Fe ions in an amount of more than 0.01 wt.-%, the solution not comprising Bi ions in an amount of more than 0.01 wt.-%, wt.-% with respect to the weight of the colouring solution. The invention also relates to a process of producing a dental restoration, the process comprising the steps: providing a dental mill blank comprising a porous zirconia material as described in any of the preceding claims, machining an article out of the porous zirconia material, the article having the shape of a dental restoration with an outer and inner surface, providing a colouring solution as described in any of the preceding claims, applying the colouring solution to at least portions of the surface of the article having the shape of a dental restoration.

KIT OF PARTS CONTAINING DENTAL MILL BLANK COLOURING SOLUTION
20170216000 · 2017-08-03 ·

The present invention relates to a kit of parts comprising a dental mill blank comprising a porous zirconia material and a colouring solution for colouring the porous zirconia material. The porous zirconia material comprises Zr oxide calculated as ZrO2: from 80 to 97 wt.-%, Al oxide calculated as Al2O3: from 0 to 0.15 wt.-%, Y oxide calculated as Y2O3: from 1 to 10 wt.-%, Bi oxide calculated as Bi2O3: from 0.01 to 0.2 wt.-%, the porous zirconia material not comprising Fe calculated as Fe2O3 in an amount of more than 0.01 wt.-%, wt.-% with respect to the weight of the porous zirconia material. The colouring solution comprises solvent(s), colouring agent(s) comprising metal ions selected from Tb, Er, Pr, Mn or combinations thereof, the solution not comprising Fe ions in an amount of more than 0.01 wt.-%, the solution not comprising Bi ions in an amount of more than 0.01 wt.-%, wt.-% with respect to the weight of the colouring solution. The invention also relates to a process of producing a dental restoration, the process comprising the steps: providing a dental mill blank comprising a porous zirconia material as described in any of the preceding claims, machining an article out of the porous zirconia material, the article having the shape of a dental restoration with an outer and inner surface, providing a colouring solution as described in any of the preceding claims, applying the colouring solution to at least portions of the surface of the article having the shape of a dental restoration.