C04B41/4596

METHOD TO PROCESS A CERAMIC MATRIX COMPOSITE (CMC) WITH A PROTECTIVE CERAMIC COATING

A method of producing a ceramic matrix composite including a protective ceramic coating thereon comprises applying a surface slurry onto an outer surface of an impregnated fiber preform. The surface slurry includes particulate ceramic solids dispersed in a flowable preceramic polymer comprising silicon, and the impregnated fiber preform comprises a framework of ceramic fibers loaded with particulate matter. The flowable preceramic polymer is cured, thereby forming on the outer surface a composite layer comprising a cured preceramic polymer with the particulate ceramic solids dispersed therein. The cured preceramic polymer is then pyrolyzed to form a porous ceramic layer comprising silicon carbide, and the impregnated fiber preform and the porous ceramic layer are infiltrated with a molten material comprising silicon. After infiltration, the molten material is cooled to form a ceramic matrix composite body with a protective ceramic coating thereon.

CERAMIC MATRIX COMPOSITE MEMBER

A ceramic matrix composite member including a ceramic matrix composite reinforced by ceramic fiber, includes a body portion and a joint portion joined integrally to the body portion, the joint portion occupying a part of a surface of the ceramic matrix composite member, wherein the body portion includes at least one hole extending toward an inside of the body portion from a boundary surface between the body portion and the joint portion, and the at least one hole is filled with a matrix of the ceramic matrix composite, wherein the body portion includes a first region where a density of the ceramic fiber is relatively high and a second region where the density of the ceramic fiber is lower than that in the first region, and wherein the at least one hole exists so as to cut off a part of bundles of the ceramic fiber in the second region.

CERAMIC MATRIX COMPOSITE MEMBER

A ceramic matrix composite member including a ceramic matrix composite reinforced by ceramic fiber, includes a body portion and a joint portion joined integrally to the body portion, the joint portion occupying a part of a surface of the ceramic matrix composite member, wherein the body portion includes at least one hole extending toward an inside of the body portion from a boundary surface between the body portion and the joint portion, and the at least one hole is filled with a matrix of the ceramic matrix composite, wherein the body portion includes a first region where a density of the ceramic fiber is relatively high and a second region where the density of the ceramic fiber is lower than that in the first region, and wherein the at least one hole exists so as to cut off a part of bundles of the ceramic fiber in the second region.

STRUCTURE REPAIRING METHOD
20210283655 · 2021-09-16 · ·

A structure repairing method applied to concrete structures ensures a short construction period and high reliability in a wide temperature range. The method includes a first repairing layer forming step of applying a radical-polymerizable resin composition (A) to a structure to form a first repairing layer, a second repairing layer forming step of applying a repairing material (X) containing a radical-polymerizable resin composition (Ax) and a filler (B) to the first repairing layer before the first repairing layer is cured, thereby forming a second repairing layer, and a repairing layer curing step of curing the radical-polymerizable resin composition (A) and the radical-polymerizable resin composition (Ax), wherein (A) and (Ax) each contain a radical-polymerizable resin (a1), a radical-polymerizable unsaturated monomer (a2), a hydroxy group-containing aromatic tertiary amine (a3), and an organic peroxide (a4), and (a1) and (a2) in each of (A) and (Ax) total 75% by mass or more.

Method for repairing ceramic matrix composite and ceramic matrix composite member

A method for repairing a target member including a ceramic matrix composite reinforced by ceramic fiber includes: a removal step of removing at least a part of a surface of the target member; an arrangement step of arranging a green body for repair which includes the ceramic fiber on a portion where the surface is removed in the removal step; an impregnation step of impregnating at least the portion of the target member where the green body for repair is disposed with slurry; and a sintering step of sintering the target member on which the green body for repair is disposed, after the impregnation step.

Method for repairing ceramic matrix composite and ceramic matrix composite member

A method for repairing a target member including a ceramic matrix composite reinforced by ceramic fiber includes: a removal step of removing at least a part of a surface of the target member; an arrangement step of arranging a green body for repair which includes the ceramic fiber on a portion where the surface is removed in the removal step; an impregnation step of impregnating at least the portion of the target member where the green body for repair is disposed with slurry; and a sintering step of sintering the target member on which the green body for repair is disposed, after the impregnation step.

GLASS FIBER REINFORCED POLYMER LINER FOR REINFORCED CONCRETE MOLTEN SULFUR STORAGE TANK

A system and method for storing molten sulfur includes a reinforced concrete vessel, the reinforced concrete vessel being subterranean. The vessel has a floor that is a raft footing formed of reinforced concrete and has a floor interior surface. The vessel also has a ceiling that is a slab of reinforced concrete and has a ceiling interior surface. Sidewalls of the vessel extend between the floor and the ceiling and are formed of reinforced concrete, each sidewall having a sidewall interior surface. A liner is bonded to the floor interior surface, the ceiling interior surface, and each sidewall interior surface. The liner formed of an epoxy vinyl ester resin, and a glass fiber sheet embedded in the epoxy vinyl ester resin.

Asphalt Cement Concrete Interlayer System for Reflective Crack Relief
20210155557 · 2021-05-27 · ·

An asphalt-cement concrete (“ACC”) interlayer formed of a plant-mix material reinforced with aramid fibers, deposited at a thickness of at least one inch (1″) over a Portland-cement concrete (“PCC”) or ACC base, can extend the service life of a hot-mix asphalt (“HMA”) surface layer installed over the interlayer by retarding or preventing “reflected” cracks—cracks in the surface layer that correspond to cracks, damage and irregularities in the PCC or ACC base. When the surface layer's useable life has expired, it can be removed and replaced, and the interlayer can continue to protect the new surface layer.

Method to process a ceramic matrix composite (CMC) with a protective ceramic coating

A method of producing a ceramic matrix composite including a protective ceramic coating thereon comprises applying a surface slurry onto an outer surface of an impregnated fiber preform. The surface slurry includes particulate ceramic solids dispersed in a flowable preceramic polymer comprising silicon, and the impregnated fiber preform comprises a framework of ceramic fibers loaded with particulate matter. The flowable preceramic polymer is cured, thereby forming on the outer surface a composite layer comprising a cured preceramic polymer with the particulate ceramic solids dispersed therein. The cured preceramic polymer is then pyrolyzed to form a porous ceramic layer comprising silicon carbide, and the impregnated fiber preform and the porous ceramic layer are infiltrated with a molten material comprising silicon. After infiltration, the molten material is cooled to form a ceramic matrix composite body with a protective ceramic coating thereon.

Method to process a ceramic matrix composite (CMC) with a protective ceramic coating

A method of producing a ceramic matrix composite including a protective ceramic coating thereon comprises applying a surface slurry onto an outer surface of an impregnated fiber preform. The surface slurry includes particulate ceramic solids dispersed in a flowable preceramic polymer comprising silicon, and the impregnated fiber preform comprises a framework of ceramic fibers loaded with particulate matter. The flowable preceramic polymer is cured, thereby forming on the outer surface a composite layer comprising a cured preceramic polymer with the particulate ceramic solids dispersed therein. The cured preceramic polymer is then pyrolyzed to form a porous ceramic layer comprising silicon carbide, and the impregnated fiber preform and the porous ceramic layer are infiltrated with a molten material comprising silicon. After infiltration, the molten material is cooled to form a ceramic matrix composite body with a protective ceramic coating thereon.