A process for making a layered multi-material structural element having controlled mechanical failure characteristics. The process includes the steps of: supplying a cementitious layer and forming a polymer layer on the cementitious layer by additive manufacture such that the polymer layer has a first thickness and the cementitious layer has a second thickness, wherein the polymer layer comprises a polymer and the cementitious layer comprises a cementitious material; and allowing the polymer from the polymer layer to suffuse into the cementitious layer for a period of time to obtain a suffused zone in the cementitious layer such that the suffused zone has a third thickness that is less than half the second thickness.

A method of forming a cured cement or concrete object is described that includes printing a carbonatable material and a CO.sub.2 source; and hardening the printed carbonatable material by a carbonation reaction. Associated cured and uncured objects, as well as related methods are also described.

The present invention relates to a method for manufacturing at least one monolithic inorganic porous support (1) having a porosity comprised between 10% and 60% and an average pore diameter ranging from 0.5 μm to 50 μm, using a 3D printer type machine (I) to build, in accordance with a 3D digital model, a manipulable three-dimensional raw structure (2) intended to form, after sintering, the monolithic inorganic porous support(s) (1).

A highly thixotropic 3D printing concrete and a manufacturing method therefor are provided. The weight percentage of each component calculated per cube of concrete is: 35-40% of cement, 0.1-0.4% of polycarboxylate superplasticizer, 0.1-0.4% of polypropylene fiber, 1.0-3.0% of special thixotropic agent for 3D printing concrete, and 12.5-14.5% of water, and the remainder is sand.

Described are compositions and methods for controlled strength development in a hydratable cementitious material, and more particularly to the use of polymerizable monomer components, which are initiated and activated by a redox pair which are mixed in controlled fashion, for enhancing non-hydration strength within the matrix of the plastic hydratable cementitious material before setting of the cementitious material begins. Exemplary applications include minimizing pressures on formwork for high fluid ready-mix applications, enhancing support and bonding properties for integrated concrete slab work and other sequential applications, or facilitating speedy 3D printing applications, among other unique possibilities.

A process for making a layered multi-material structural element having controlled mechanical failure characteristics. The process includes the steps of: supplying a cementitious layer and forming a polymer layer on the cementitious layer by additive manufacture such that the polymer layer has a first thickness and the cementitious layer has a second thickness, wherein the polymer layer comprises a polymer and the cementitious layer comprises a cementitious material; and allowing the polymer from the polymer layer to suffuse into the cementitious layer for a period of time to obtain a suffused zone in the cementitious layer such that the suffused zone has a third thickness that is less than half the second thickness.

A hydraulic composition for an additive manufacturing device has an excellent initial flexural strength development property and dimensional stability. The hydraulic composition includes 1.5 to 14 parts by mass of a polymer with respect to 100 parts by mass of an inorganic binder. In addition, in a hydraulic composition for an additive manufacturing device, the inorganic binder may contain 50 to 100 mass % of a calcium aluminate with respect to 100 mass % of the entire inorganic binder, and in a hydraulic composition for an additive manufacturing device the inorganic binder, may contain 0 to 50 mass % of rapid hardening cement with respect to 100 mass % of the entire inorganic binder.

A multi-component mortar system including a component A and a component B wherein, component A includes aluminous cement, at least one set inhibitor, at least one mineral filler and water, and component B includes an initiator system for the set-inhibited aluminous cement, at least one mineral filler and water. The multi-component mortar system is easy to use and suitable for repair and refurbishment and particularly for printing 3D structures.

A composite body includes a bound mixture, a resin and a coating. The bound mixture includes a binder and a plurality of particles. The resin fully infiltrates the bound mixture such that the resin fully infiltrates an entire thickness of the bound mixture. The composite body is formed by combining a plurality of particles with a binder to form a bound mixture and infiltrating the bound mixture with a resin to a depth such that substantially an entire thickness of the bound mixture contains the resin. The coating defines an outer layer of the composite body.

Viscosity and static yield stress are significant rheological properties for 3D concrete printing (3DCP), in which process high static yield stress is associated with high buildability and shape stability and low viscosity is associated with extrudability and pumping. The challenge in concrete rheology lies in decoupling the effect of admixtures on these two properties, i.e., achieving high static yield stresses while still maintaining moderately low viscosities. In meeting this challenge, provided here is an additive system of nanoclays and viscosity modifying admixtures that can tailor the rheological properties of cement composites to meet 3DCP performance requirements. Further, because 3DCP is a technology of scales, any additive must meet scalability and stability requirements for construction, i.e., ease of processing in abundance and relatively low cost, and exhibit an extended shelf life.