The present invention relates to a mortar or concrete material comprising cement, water, fine aggregate and coarse aggregate, wherein the fine aggregate is partially replaced by metallic mineral extraction residues (MMERs) not subjected to thermal treatment, with a pH of less than 7, with a particle size of less than 4 mm, and partially stabilised with limestone material that comprises at least 60% calcite with a particle size of less than 63 μm. The present invention also relates to the method for preparing said material and the use thereof to prepare construction materials.

Methods and processes for depositing a fire resistant barrier on a construction material involve coating exposed webbing of, for instance, an I-joist with a fire-resistant material using a wetting layer and a thickening layer. A time period between depositing the wetting layer and thickening layer is controlled to facilitate complete wetting of the exposed webbing. Filler such as fiberglass may be included in the thickening layer. The wetting and thickening layers may be deposited on the webbing in the same application. The construction material, such as the I-joist, may then be subjected to a curing treatment and additional curing period followed by coating the second side using a similar methodology.

The present invention relates to a process for manufacturing a wood-based board, a wood-based board as use of a liquid coating composition comprising at least one particulate filler material and at least one binder for in-line coating of wood-based boards.

A slag-based binder has at least one slag, optionally at least one CO.sub.3-containing mineral powder, optionally at least one co-binder different from the slag and mineral powder, at least one activator of the water/slag reaction, optionally at least one co-activator different from the one activator, at least one chelatant and/or at least one source of chelatant, said chelatant being preferably a scale inhibitor, and, optionally, at least one superplasticizer different from the chelatant. A kit is provided to make the binder. The binder is combined with an aggregate to make a dry concrete or mortar. A method for the preparation of a wet formulation (binder/water or concrete-mortar/water) is disclosed as is method of manufacturing buildings or civil engineering works or elements thereof, coatings, fillers, screeds, tiles, adhesives and/or internal or external insulation systems from the wet formulation. The binder is a substitute to OPC-based compositions and is environmentally friendly.

A composition consisting essentially of (a) 1 to 30% by weight of a 1 to 90% by weight aqueous phosphoric acid and/or a hydrogen phosphate; (b) 1 to 40% by weight of a compound selected from the group of oxides, hydroxides and oxide hydrates of magnesium, calcium, iron, zinc and copper; (c) 40 to 95% by weight of a particulate filler selected from the group of glass; mono-, oligo- and polyphosphates of magnesium, calcium, barium and aluminium; calcium sulphate; barium sulphate; simple and complex silicates; simple and complex aluminates; simple and complex titanates; simple and complex zirconates; zirconium dioxide; titanium dioxide, aluminium oxide; silicon oxide; silicon carbide; aluminium nitride; boron nitride and silicon nitride; (d) 1 to 10% by weight of an urea compound selected from the group consisting of imidazolidine-2-on, allantoin and imidazolidinyl urea; and (e) 0 to 15% by weight of a component differing from (a) to (d).

A method for sealing of surfaces comprising the steps of: (a) supplying a first grouting composition; (b) introducing a second component to said first grouting composition to form a third grouting composition; and (c) forming a sealing barrier on a surface from said third grouting composition.

A cover for a utility vault and a method for making such covers. The cover is formed from fiberglass reinforcement layers and a polymer mix matrix. The reinforcement layers include a bottom reinforcement layer, one or more edge reinforcement layers, and a top reinforcement layer. A first portion of the edge reinforcement layer overlaps a portion of the bottom reinforcement layer and a second portion of the edge reinforcement layer overlaps a portion of the top reinforcement layer. The reinforcement layers are formed from fiberglass fabric and may include fiberglass layers whose fibers are oriented quadraxially. The polymer mix impregnates the fabric layers and forms the bulk of the cover. The polymer matrix bonds the reinforcement layers so that forces applied across the top and bottom layers are communicated to the edge reinforcement layer. The polymer matrix includes a thermoset polymer resin and an expanded glass bead filler.

A curable composition comprises (A) a first siloxane oligomer being free from a siloxane unit represented by the following formula (I) and containing an alkoxy-group-containing siloxane unit, (B) a second siloxane oligomer containing a siloxane unit represented by the formula (I) and an alkoxy-group-containing siloxane unit, (C) a silicone oil having a kinetic viscosity at 25° C. of not less than 100 mm.sup.2/s, (D) at least one curing catalyst selected from the group consisting of a metal alkoxide, a metal chelate compound, and a metal carboxylate, and (E) a solvent containing an organic solvent having a vapor pressure at 20° C. of not less than 1 kPa.

Disclosed are a multifunctional gypsum-based mortar and a method of making the same, where the gypsum-based mortar includes 30-40 parts by weight of a gypsum; 30-40 parts by weight of a diatomite; 0.5-3.0 parts by weight of nano TiO.sub.2; and 30-40 parts by weight of a fine aggregate. The gypsum-based mortar provided herein can not only has good adsorption to the formaldehyde based on the hydration structure of gypsum-based cementing material and the diatomite structure, but also decompose the formaldehyde adsorbed by the porous structure, ensuring long-term and effective adsorption to formaldehyde.

The present invention pertains to a phosphate cement composition and process for making such composition. More particularly, it pertains to a phosphate cement coating and process for making the coating for application to a given substrate.