The corrosion-preventing additive for reinforced concrete is a concrete additive for preventing corrosion of steel rebars in steel-reinforced concrete. The corrosion-preventing additive is powdered scoria, including concentrations of about 45 wt % SiO.sub.2, 14 wt % Fe.sub.2O.sub.3, and 15.5 wt % Al.sub.2O.sub.3, with the remainder being standard components found in volcanic rock. The average particle size of the powdered scoria is 45 microns or less. Reinforced concrete treated with the corrosion-preventing additive includes a mixture of an aggregate, water, and cement (such as Portland cement), along with at least one steel rebar embedded in the mixture, and the powdered scoria.

The additive for reinforced concrete is a concrete additive for preventing corrosion of steel rebars in steel-reinforced concrete, improving the workability of the cast concrete, and reducing water absorption/permeability in the cast concrete. The reinforced concrete may be a conventional reinforced concrete, such as that formed from a mixture of water, an aggregate and cement, having at least one steel rebar embedded in the mixture. The additive is added to the mixture prior to curing and casting. The additive may for example, have a concentration with respect to the cement of between 0.25 wt % and 1.0 wt %. The additive includes a triazole and a non-ionic surfactant including a poly oxy ethoxylated reaction product of sorbitan and a fatty acid. The triazole and the non-ionic surfactant are dissolved in the solvent.

It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

An additive formulation for reduction or prevention of microbially induced corrosion in concrete, cementitious material (such as mortar or grout), or a combination thereof. The additive formulation comprises a Quat Silane and a fungicide, wherein the ratio of the Quat Silane to the fungicide in the formulation is in a range of about 10:1 to about 1:10, preferably in a range of about 5:1 to about 1:5.

The present disclosure discloses an oil shale semicoke adsorption inhibitor and use thereof in concrete preparation. The adsorption inhibitor is prepared by the following steps: sequentially adding 50-52.5 weight parts of an anti-corrosion rheological agent, 5-20 weight parts of methanol, 0.5-2 weight parts of sulfonated melamine, 2-5 weight parts of EDTA, 20-30 weight parts of an organosilicon compound, and 5-10 weight parts of stearate into a mixing container, and performing stirring well. The anti-corrosion rheological agent is a microbead. The adsorption inhibitor solves problems of strong water absorption, high adsorption of a water reducing agent, etc. of oil shale semicoke, reduces the use amount of the water reducing agent in concrete production, and can also reduce power consumption during grinding, thereby realizing high-value resource utilization of the oil shale semicoke.

A sealer composition for a cementitious substrate, a cementitious structure sealed with the sealer composition, and a method of sealing a steel reinforced cementitious structure with the sealer composition. The sealer composition includes a substantially non- aqueous blend of a first silane, a second silane having a higher molecular weight than the first silane, and a corrosion inhibitor. The corrosion inhibitor is soluble in silane, soluble in solvent-diluted silane, and at least partially soluble in water. The cementitious structure includes a cementitious substrate and the sealer applied to the surface of the substrate and at least partially penetrating into the substrate. The method of sealing a steel reinforced cementitious structure from intrusion of corrosion-causing agents includes applying the sealer to the surface of a steel reinforced cementitious substrate and permitting the sealer composition to penetrate into the substrate to seal the substrate.

A system and a method are provided for inhibiting pyrrhotite-caused damage to concrete structures. The system includes at least one concrete structure, a quantity of migratory corrosion-inhibiting solution, a quantity of concrete reinforcing solution, and a water sealing substance. The concrete structure can be any structure where the concrete aggregate contains pyrrhotite. The quantity of migratory corrosion-inhibiting solution is applied to the concrete structure to prevent further oxidation of pyrrhotite within the concrete structure. The quantity of concrete reinforcing solution is applied to the concrete structure to lower the porosity of the concrete structure and strengthen the overall integrity of the concrete structure. The water sealing substance is applied to the concrete structure to repel water from the concrete structure preventing any further chemical reactions with the pyrrhotite.

It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec coal ash significantly improves the properties of the non-spec coal ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C coal ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec coal ash into certifiable Class F coal ash. Additionally, this disclosure provides a method of converting a Class C coal ash to a more valuable Class F coal ash. This discovery will extend diminishing Class F coal ash supplies and turn non-spec coal ash waste streams into valuable, certified coal ash pozzolan which will protect and enhance concrete, mortars and grouts.

A ceramic foam filter and a manufacturing method thereof. The ceramic foam filter comprises the following materials provided in respective weight percentages: 20-50% of a silicon carbide, 20-55% of a zirconium oxide, and 10-36% of a silicon oxide, wherein all figures are based on the total weight of the ceramic foam filter. The method for manufacturing the ceramic foam filter comprises the following steps: (a) providing a slurry comprising a silicon carbide, a zirconium oxide or zirconium oxide precursor, a silicon oxide or silicon oxide precursor, a binder, an optional additive, and a fluid carrier medium; (b) applying the slurry to perform surface ornamentation of a perforated organic foam; (c) drying the perforated organic foam surface ornamented with the slurry to obtain a green body; and (d) sintering the green body in oxygen-containing air to obtain the ceramic foam filter.

A sealer composition for a cementitious substrate, a cementitious structure sealed with the sealer composition, and a method of sealing a steel reinforced cementitious structure with the sealer composition. The sealer composition includes a substantially non-aqueous blend of a first silane, a second silane having a higher molecular weight than the first silane, and a corrosion inhibitor. The corrosion inhibitor is soluble in silane, soluble in solvent-diluted silane, and at least partially soluble in water. The cementitious structure includes a cementitious substrate and the sealer applied to the surface of the substrate and at least partially penetrating into the substrate. The method of sealing a steel reinforced cementitious structure from intrusion of corrosion-causing agents includes applying the sealer to the surface of a steel reinforced cementitious substrate and permitting the sealer composition to penetrate into the substrate to seal the substrate.