Patent classifications
C04B2111/542
Lightweight Composite Material Having a Scratch-Resistant Surface and Method for the Production Thereof
The present invention relates to a lightweight composite material having a binder and at least one first and at least one second filler, the first filler having a density of >2 kg/l and a Mohs hardness of >4 and the second filler having a bulk density of <2.5 kg/l. The concentration of the first filler in the composite material decreases starting from a first surface of the composite material in the direction of an opposite second surface of the composite material. In addition, the invention relates to a method for producing a composite material. This method includes the steps of providing a first filler which has a density of >2 kg/l and a Mohs hardness of >4, and providing a second filler which differs from the first filler and has a bulk density of <2.5 kg/l, and setting a concentration of the first filler in the resin that decreases in the vertical direction from a base surface of the casting mould by utilising the different mobilities of the filler particles in the resin.
Synthetic Source Rock with Tea
A synthetic source rock including roasted tea powder and inorganic material. A technique for preparing the synthetic source rock, including grinding tea leaves to give tea powder, roasting the tea powder at a roasting temperature to give a roasted tea powder, and determining composition and porosity of the roasted tea powder.
NON-SINTERING METHOD FOR PREPARING ARTIFICIAL COBBLESTONE FROM DREDGED SOIL
Disclosed is a non-sintering method for preparing an artificial cobblestone from dredged soil, comprising the steps of: (1) preparing raw materials; (2) proportioning four types of materials; (3) preparing high-strength non-sintering ceramsite; (4) preparing a cobblestone core; (5) preparing a primary product of the cobblestone; (6) polishing; (7) curing; and (8) forming a finished product. In the method, the dredged soil is used as the raw material to prepare the artificial cobblestone with a core-shell structure, so that an application range of dredged soil recycling utilization can be widened, and a method for preparing artificial cobblestones is provided. By employing the non-sintering method for preparation, the energy consumption for production is low, and a decorative effect of the cobblestone can be achieved.
ARTIFICIAL AGGLOMERATE STONE ARTICLE COMPRISING FELDSPAR GRANULES
The invention relates to the use of feldspar granules with a particular combination of oxide constituents in the manufacture of artificial agglomerate stone materials and to the agglomerate stone materials resulting thereof.
ARTIFICIAL TEXTURED STONE SLAB AND METHODS OF MANUFACTURING THEREOF
An artificial textured stone slab and methods for manufacturing thereof, the method comprising the following steps: Step S01: using a printer to print an image in accordance with the size of an artificial stone slab to arrive at a print of the image; Step S02: placing the front face of the print onto a side of the artificial stone slab and smoothing out the print on the artificial stone slab; Step S03: feeding the artificial stone attached to the print into a heat and ink transferring machine and using the upper and lower clamp plates of the heat and ink transferring machine to tightly clamp the print to the artificial stone slab; Step S04: heating the artificial stone slab to 120° C. to 185° C. and maintaining for the temperature constant for 5-15 minutes, wherein the ink on the print is transferred onto the surface of the artificial stone slab; and Step S05: feeding the artificial stone slab, heated in accordance with the above step, out of the heat and ink transferring machine, removing the print, and cooling the artificial stone slab to room temperature.
Artificial stone with glass as main material and its preparation method
This invention discloses an artificial stone with glass as main material, which is characterized by that, its raw materials calculated by mass percent include: resin 8-16%, quartz sand aggregate 0-45%, glass particle aggregate 14-60%, quartz powder 0-32%, glass powder 0-32%, ultrafine quartz powder 0-5% and pigment 0-2%; its main materials also include curing agent and coupling agent, the mass ratio of the curing agent and the resin used is 0.5-2:100, and the mass ratio of the coupling agent and the resin used is 0.5-2:100; in the formula of artificial stone, the total mass of glass particle aggregate and glass powder is greater than the total mass of quartz sand aggregate, quartz powder and ultrafine quartz powder. The artificial stone in this invention takes glass particle and powder materials as main fillers, a new formula system is formed, and a new artificial stone is obtained, with a better permeability.
Artificial stone with non-natural mineral as main material and its preparation method
An artificial stone with non-natural mineral as main material, its raw materials calculated by mass percent include: resin 8-16%, quartz sand aggregate 0-45%, glass particle aggregate 14-60%, quartz powder 0-32%, glass powder 0-32%, tile powder 5-32%, ultrafine quartz powder 0-5% and pigment 0-2%; its main materials also include curing agent and coupling agent; in the formula of artificial stone, the total mass of glass particle aggregate and glass powder is greater than the total mass of quartz sand aggregate, quartz powder and ultrafine quartz powder. Glass particle aggregate and glass powder are made of recycled waste glass, and tile powder is made of recycled waste vitreous polished tiles. The artificial stone in this invention takes non-natural minerals as main fillers, a new formula system is formed, which adopts wastes as main padding, provides more recycling applications of wastes and has more environmental protection meanings.
PROCESS FOR THE PRODUCTION OF COMPOSITE ARTICLES
Process for the production composite articles, comprising the steps of: a) providing a curable mixture comprising: 30-95 wt % of filler material, —5-70 wt % of resin, selected from unsaturated polyester resins, vinyl ester resins, (meth)acrylate resins, and combinations thereof, 0.5-10 phr of at least one peroxyester, 0.1-2.0 phr of at least one organic hydroperoxide, the weight ratio peroxyester/organic hydroperoxide being below 14.0, the curable mixture being essentially free of ketone peroxide, b) shaping the mixture, and c) heating the shaped mixture at a temperature in the range 60-100° C. to affect hardening of the resin and the formation of an article.
METHOD OF MANUFACTURING THE TEXTURE OF AN ARTIFICIAL STONE SLAB
A method for manufacturing the texture of an artificial stone slab, comprising the following steps: Step S01: using a printer to print an image in accordance with the size of an artificial stone slab to arrive at a print of the image; Step S02: placing the front face of the print onto a side of the artificial stone slab and smoothing out the print on the artificial stone slab; Step S03: feeding the artificial stone attached to the print into a heat and ink transferring machine and using the upper and lower clamp plates of the heat and ink transferring machine to tightly clamp the print to the artificial stone slab; Step S04: heating the artificial stone slab to 120° C. to 185° C. and maintaining for the temperature constant for 5-15 minutes, wherein the ink on the print is transferred onto the surface of the artificial stone slab; and Step S05: feeding the artificial stone slab, heated in accordance with the above step, out of the heat and ink transferring machine, removing the print, and cooling the artificial stone slab to room temperature.
Method of producing limestone-simulating concrete
A new process for creating a decorative surface on a cast concrete tile. A mold is prepared by coating with mold release. An aggregate of water, coloring dye, sand, Portland cement, and preferably filler material such as pea gravel is pre-mixed. Baking soda is mixed with a significant volume of water to create a high-viscosity paste. The paste preferably has a high solid to liquid ratio so that it can be crumbled into baking soda clumps of various sizes. The dampened baking soda clumps are sprinkled randomly onto the bottom surface of the mold (which will bear against what becomes the top surface of the cast tile). The pre-mixed aggregate is then added to the mold. Once the aggregate is cured, the cast concrete tile is removed. The baking soda clumps create complex voids in the tile's upper surface, producing a surface texture similar to limestone.