The present invention provides an apparatus for manufacturing artificial marble, which includes a granite soil storage unit configured to supply a granite soil by storing, drying, and heating it, a granite soil heating unit configured to heat the granite soil supplied from the granite soil storage unit, a resin storage unit configured to store a thermoplastic polyurethane (TPU) resin maintained in a solid phase at room temperature, a mixing-transporting unit configured to accommodate the TPU resin and the heated granite soil therein and then melting and mixing them to produce and simultaneously transport an artificial marble slurry, a material guide unit configured to guide the granite soil and the TPU resin into the mixing-transporting unit, a discharge unit configured to discharge the artificial marble slurry mixed in the mixing-transporting unit by a certain amount, a mold supply unit configured to continuously supply a mold for accommodating and molding the artificial marble slurry therein, a mold guide unit configured to guide the mold supplied from the mold supply unit downward of the discharge unit to accommodate the artificial marble slurry in the mold, a forming unit configured to form an artificial marble by applying vibration and pressure to the artificial marble slurry accommodated in the mold, an extraction unit configured to extract the mold accommodating the artificial marble, and a lamination unit configured to laminate and store the mold extracted by the extraction unit.

There is described a composition for synthetic stone. The composition having (a) 3 to 25 wt % acrylic resin, the acrylic resin having:(i) >50 upto 95 wt % methyl methacrylate and methyl methacrylate monomer residues, (ii) 4 to 40 wt % higher boiling point mono(alk)acrylate monomer, (iii) optionally, 0 to 10 wt % other acrylate or vinyl comonomer residues, and(iv) a crosslinking agent. The MMA residues of component (a)(i) are present in the acrylic resin in the form of a MMA residue containing (co)polymer, comprising at least 80% residues of MMA by weight of the (co)polymer. The composition further having (b) 70 to 95 wt % filler; and (c) optionally, a coupling agent. The composition being especially useful for the manufacture of synthetic stone for use in outdoor applications.

A high toughness inorganic composite artificial stone panel and preparation method are disclosed. The panel includes a surface layer, an intermediate metal fiber toughening layer and a substrate toughening layer. The surface layer includes the following components: 40-70 parts of quartz sand, 10-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.3-1 part of water reducer and 3-10 parts of water. The intermediate metal fiber toughening layer includes the following components: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducer, 6-14 parts of water and 4-8 parts of metal fiber. The substrate toughening layer includes the following components: 30-50 parts of inorganic active powder, 30-55 parts of quartz sand, 15-20 parts of quartz powder, 0.5-1.2 parts of water reducer, 4-8 parts of water and 0.8-2.5 parts of toughening agent.

An inorganic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer and a toughened base layer. The surface layer includes the the following components in parts by weight: 40-70 parts of quartz sand, 10-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.3-1 parts of water reducing agent and 3-10 parts of water. The toughened base layer includes the following components in parts by weight: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water, 0.4-2 parts of inorganic fiber and 0.8-2.5 parts of toughener.

An organic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer, an intermediate organic fiber toughened layer and a toughened base layer. The surface layer includes the following components: 40-70 parts of quartz sand, 20-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.1-3 part of water reducing agent and 3-10 parts of water. The intermediate organic fiber toughened layer includes the following components: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water and 4-8 parts of organic fiber. The toughened base layer includes the following components: 30-50 parts of inorganic active powder, 30-55 parts of quartz sand, 15-20 parts of quartz powder, 0.5-1.2 parts of water reducing agent, 4-8 parts of water and 0.8-2.5 parts of toughener.

A device and a method for heating and curing artificial stone with microwave are provided. The device includes a microwave curing cavity, within which an incompletely cured artificial stone is placed, and microwave is used to heat the artificial stone to completely cure the artificial stone; wherein, a frequency of the microwave is in a range of 3001120 MHz. The present disclosure provides a separately designed microwave curing cavity, and utilizes 3001120 MHz microwave having a large penetrating depth, to realize a rapid curing of a large-sized artificial stone.

The present invention provides an apparatus for manufacturing artificial marble including a granite soil storage unit for supplying a granite soil; a granite soil heating unit for heating the soil; a resin storage unit for storing a thermoplastic polyurethane (TPU) resin; a mixing-transporting unit for accommodating the resin and the heated granite soil therein and melting and mixing them to produce and simultaneously transport an artificial marble slurry; a material guide unit for guiding the soil and the resin into the mixing-transporting unit; a discharge unit for discharging the slurry; a mold supply unit for continuously supplying a mold for accommodating and molding the slurry; a mold guide unit for guiding the mold to accommodate the slurry; a forming unit for forming an artificial marble by applying vibration and pressure to the slurry; an extraction unit for extracting the mold; and a lamination unit for laminating and storing the mold extracted.

A synthetic stone for decorative purposes, countertops, flooring, and the like comprises, as a major component, magnesium compounds, and includes diamond or quartz sand. It is formed via a vibro-compression process that is conducted under vacuum and at ambient temperature. The synthetic stone slab is very hard, waterproof, mildew-proof, insect-proof, environmentally friendly, and low cost.

In a method for manufacturing articles in the form of a slab or block, obtained by means of a procedure during which an initial mix comprising aggregates and a binder undergo vacuum vibro-compression followed by a step involving hardening of the binder, the aggregates comprise synthetic aggregates and fillers with a hardness greater than or equal to 5 Mohs, which contain silicon dioxide substantially only in amorphous form.

Various embodiments of the present invention are directed towards a system and method relating to depositing vapor in a sample. For example, a device includes a vapor source chamber configured to contain a vapor source material to generate vapor. An activation chamber is configured to contain a sample. The activation chamber is in fluid communication with the vapor source chamber to receive the vapor. A permeable separator divides the vapor source chamber and the activation chamber, and isolates the sample in the activation chamber while allowing vapor to pass between the vapor source chamber and the activation chamber. The device is sealable and configured to apply vacuum to the vapor and sample, to cause deposition of the vapor into the pumice stone samples.