A propane dehydrogenation and propylene purification process in which a stream comprising propylene, propane, and methyl acetylene and propadiene (MAPD) is mixed with a hydrogen stream then reacted in at least three distinct reaction zones in a hydrogenation reactor system where MAPD is hydrogenated by a high-selectivity hydrogenation catalyst in a first reaction zone, and a second and a third reaction zones each have a low-selectivity hydrogenation catalyst to remove unreacted hydrogen. The outlet stream leaving the hydrogenation reactor system is MAPD-free and can be fed to a splitter column, which now mainly serves to separate propylene from propane. Various embodiments of reaction zone arrangements in a single or multiple reactors are also provided.

A method of producing aromatic hydrocarbons including: supplying a raw material stream to a C6 separation column, supplying an upper discharge stream from the C6 separation column to a first gasoline hydrogenation unit, and supplying a lower discharge stream from the C6 separation column to a C7 separation column; supplying an upper discharge stream from the C7 separation column to the first gasoline hydrogenation unit and supplying a lower discharge stream from the C7 separation column to a C8 separation column; separating benzene and toluene from a discharge stream from the first gasoline hydrogenation unit; removing a lower discharge stream from the C8 separation column and supplying an upper discharge stream from the C8 separation column to a second extractive distillation column; and separating styrene from a lower discharge stream from the second extractive distillation column and separating xylene from an upper discharge stream from the second extractive distillation column.

A method of producing aromatic hydrocarbons including: supplying a raw material stream to a C6 separation column, supplying an upper discharge stream from the C6 separation column to a first gasoline hydrogenation unit, and supplying a lower discharge stream from the C6 separation column to a C7 separation column; supplying an upper discharge stream from the C7 separation column to the first gasoline hydrogenation unit and supplying a lower discharge stream from the C7 separation column to a C8 separation column; separating benzene and toluene from a discharge stream from the first gasoline hydrogenation unit; removing a lower discharge stream from the C8 separation column and supplying an upper discharge stream from the C8 separation column to a second extractive distillation column; and separating styrene from a lower discharge stream from the second extractive distillation column and separating xylene from an upper discharge stream from the second extractive distillation column.

Method of producing aromatic hydrocarbons including: supplying a raw material stream to a C6 separation column, supplying an upper discharge stream from the C6 separation column to a first gasoline hydrogenation unit, and supplying a lower discharge stream from the C6 separation column to a C7 separation column; supplying an upper discharge stream from the C7 separation column to a hydrodealkylation reaction unit and supplying a lower discharge stream from the C7 separation column to a C8 separation column; separating benzene from discharged streams from the first gasoline hydrogenation unit and the hydrodealkylation reaction unit; removing a lower discharge stream from the C8 separation column and supplying an upper discharge stream from the C8 separation column to a second extractive distillation column; and separating styrene from a lower discharge stream of the second extractive distillation column and separating xylene from an upper discharge stream of the second extractive distillation column.

Method of producing aromatic hydrocarbons including: supplying a raw material stream to a C6 separation column, supplying an upper discharge stream from the C6 separation column to a first gasoline hydrogenation unit, and supplying a lower discharge stream from the C6 separation column to a C7 separation column; supplying an upper discharge stream from the C7 separation column to a hydrodealkylation reaction unit and supplying a lower discharge stream from the C7 separation column to a C8 separation column; separating benzene from discharged streams from the first gasoline hydrogenation unit and the hydrodealkylation reaction unit; removing a lower discharge stream from the C8 separation column and supplying an upper discharge stream from the C8 separation column to a second extractive distillation column; and separating styrene from a lower discharge stream of the second extractive distillation column and separating xylene from an upper discharge stream of the second extractive distillation column.

A method of producing aromatic hydrocarbons including: supplying a raw material stream to a C6 separation column, supplying an upper discharge stream from the C6 separation column to a first gasoline hydrogenation unit, and supplying a lower discharge stream from the C6 separation column to a C7 separation column; supplying an upper discharge stream from the C7 separation column to the first gasoline hydrogenation unit and supplying a lower discharge stream from the C7 separation column to a C8 separation column; separating benzene and toluene from a discharge stream from the first gasoline hydrogenation unit; removing a lower discharge stream from the C8 separation column and supplying an upper discharge stream from the C8 separation column to a second extractive distillation column; and separating styrene from a lower discharge stream from the second extractive distillation column and separating xylene from an upper discharge stream from the second extractive distillation column.

A method of producing aromatic hydrocarbons including: supplying a raw material stream to a C6 separation column, supplying an upper discharge stream from the C6 separation column to a first gasoline hydrogenation unit, and supplying a lower discharge stream from the C6 separation column to a C7 separation column; supplying an upper discharge stream from the C7 separation column to the first gasoline hydrogenation unit and supplying a lower discharge stream from the C7 separation column to a C8 separation column; separating benzene and toluene from a discharge stream from the first gasoline hydrogenation unit; removing a lower discharge stream from the C8 separation column and supplying an upper discharge stream from the C8 separation column to a second extractive distillation column; and separating styrene from a lower discharge stream from the second extractive distillation column and separating xylene from an upper discharge stream from the second extractive distillation column.

A supported catalyst having a calcined, predominantly aluminium, oxide support and an active phase of 5 to 65% by weight nickel with respect to the total mass of the catalyst, said active phase having no group VIB metal, the nickel particles having a diameter less than or equal to 20 nm, said catalyst having a mesopore median diameter greater than or equal to 14 nm, a mesopore volume measured by mercury porosimetry greater than or equal to 0.45 mL/g, a total pore volume measured by mercury porosimetry greater than or equal to 0.45 mL/g, a macropore volume less than 5% of the total pore volume, said catalyst being in the form of grains having an average diameter comprised between 0.5 and 10 mm. The invention also relates to the process for the preparation of said catalyst and the use thereof in a hydrogenation process.

A supported catalyst having a calcined, predominantly aluminium, oxide support and an active phase of 5 to 65% by weight nickel with respect to the total mass of the catalyst, said active phase having no group VIB metal, the nickel particles having a diameter less than or equal to 20 nm, said catalyst having a mesopore median diameter greater than or equal to 14 nm, a mesopore volume measured by mercury porosimetry greater than or equal to 0.45 mL/g, a total pore volume measured by mercury porosimetry greater than or equal to 0.45 mL/g, a macropore volume less than 5% of the total pore volume, said catalyst being in the form of grains having an average diameter comprised between 0.5 and 10 mm. The invention also relates to the process for the preparation of said catalyst and the use thereof in a hydrogenation process.

A supported catalyst having a calcined, predominantly aluminium, oxide support and an active phase of 5 to 65% by weight nickel with respect to the total mass of the catalyst, said active phase having no group VIB metal, the nickel particles having a diameter less than or equal to 20 nm, said catalyst having a mesopore median diameter greater than or equal to 14 nm, a mesopore volume measured by mercury porosimetry greater than or equal to 0.45 mL/g, a total pore volume measured by mercury porosimetry greater than or equal to 0.45 mL/g, a macropore volume less than 5% of the total pore volume, said catalyst being in the form of grains having an average diameter comprised between 0.5 and 10 mm. The invention also relates to the process for the preparation of said catalyst and the use thereof in a hydrogenation process.