Processes and systems for making recycle content hydrocarbons, including olefins, from recycled waste material. Recycle waste material may be pyrolyzed to form recycle content pyrolysis oil composition (r-pyoil), at least a portion of which may then be cracked to form a recycle content olefin composition (r-olefin). The r-olefin may then be further separated into product streams in a separation zone downstream of the cracker furnace. The presence of recycle content hydrocarbons may facilitate more efficient operation of one or more distillation columns in the separation zone, including the propylene fractionator.

A dehydrogenation catalyst for producing olefins from alkane gases, in which cobalt and zinc are supported on alumina. A method for preparing the dehydrogenation catalyst for producing olefins from alkane gases, includes: preparing a mixed solution by mixing cobalt and zinc precursors with water; preparing a supported catalyst by impregnating alumina with the mixed solution; drying the supported catalyst; and calcining the dried supported catalyst at 500° C. to 900° C.

Provided is a method for preparing 1-butene and propylene including: supplying a C4 mixture stream to a first hydrogenation reactor to convert 1,3-butadiene into 1-butene; supplying a discharge stream from the first hydrogenation reactor to a first distillation column, supplying a lower discharge stream from the first distillation column including 2-butene and n-butane to a metathesis reactor, and supplying an upper discharge stream from the first distillation column including 1-butene and i-butane to a second distillation column; recovering an upper discharge stream the second distillation column including i-butane and recovering 1-butene from a lower discharge stream from the second distillation column; and producing propylene in the metathesis reactor, supplying a discharge stream from the metathesis reactor to a purification unit to recover propylene, and recycling an unreacted material to the metathesis reactor.

Provided is a method for preparing 1-butene and propylene including: supplying a C4 mixture stream to a first hydrogenation reactor to convert 1,3-butadiene into 1-butene; supplying a discharge stream from the first hydrogenation reactor to a first distillation column, supplying a lower discharge stream from the first distillation column including 2-butene and n-butane to a metathesis reactor, and supplying an upper discharge stream from the first distillation column including 1-butene and i-butane to a second distillation column; recovering an upper discharge stream the second distillation column including i-butane and recovering 1-butene from a lower discharge stream from the second distillation column; and producing propylene in the metathesis reactor, supplying a discharge stream from the metathesis reactor to a purification unit to recover propylene, and recycling an unreacted material to the metathesis reactor.

A fluidized bed regenerator, a device for preparing low-carbon olefins, and a use thereof are provided. The fluidized bed regenerator includes a second activation zone, a first activation zone, and a gas-solid separation zone from bottom to top; the second activation zone axially communicates with the gas-solid separation zone; the first activation zone is arranged on a periphery of a junction between the second activation zone and the gas-solid separation zone; the first activation zone is an annular cavity; n baffles are radially arranged in the first activation zone, and the n baffles divide the first activation zone into n first activation zone subzones; and a catalyst circulation hole is formed in each of n−1 of the baffles such that a catalyst entering the first activation zone flows in an annular direction.

A fluidized bed regenerator, a device for preparing low-carbon olefins, and a use thereof are provided. The fluidized bed regenerator includes a second activation zone, a first activation zone, and a gas-solid separation zone from bottom to top; the second activation zone axially communicates with the gas-solid separation zone; the first activation zone is arranged on a periphery of a junction between the second activation zone and the gas-solid separation zone; the first activation zone is an annular cavity; n baffles are radially arranged in the first activation zone, and the n baffles divide the first activation zone into n first activation zone subzones; and a catalyst circulation hole is formed in each of n−1 of the baffles such that a catalyst entering the first activation zone flows in an annular direction.

A multilayer supported oxidative coupling of methane (OCM) catalyst composition (support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x/support; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Z.sub.b1O.sub.x1, b1=0.1-10.0; x1 balances oxidation states) contacts support and one or more mixed oxide layers; one or more mixed oxide layers (A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x and A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.

A multilayer supported oxidative coupling of methane (OCM) catalyst composition (support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x/support; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Z.sub.b1O.sub.x1, b1=0.1-10.0; x1 balances oxidation states) contacts support and one or more mixed oxide layers; one or more mixed oxide layers (A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; A.sub.aZ.sub.bE.sub.cD.sub.dO.sub.x and A.sub.a2Z.sub.b2E.sub.c2D.sub.d2O.sub.x2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.

Described are methods for converting methane to olefins, aromatics, or a combination thereof using a single atom catalyst comprising CeO.sub.2 nanoparticles impregnated with individual atoms of noble metals including Pt, Pd, Rh, Ru, Ag, Au, Ir, or a combination thereof. These single atom catalysts of the present invention are heated with methane to form olefins and aromatics.

Described are methods for converting methane to olefins, aromatics, or a combination thereof using a single atom catalyst comprising CeO.sub.2 nanoparticles impregnated with individual atoms of noble metals including Pt, Pd, Rh, Ru, Ag, Au, Ir, or a combination thereof. These single atom catalysts of the present invention are heated with methane to form olefins and aromatics.