An apparatus (1) for forming bristle bundles (2) is provided. The apparatus (1) includes at least one bundle pocket (3), intended to receive a bristle bundle (2) to be formed. The bundle pocket (3) has at least one piercing (6) in the side. A displacement device (7) on the apparatus (1) can be introduced into the bundle pocket (3) through this piercing (6) to create a clearance (29) inside a bristle bundle (2) to be formed. The bundle pocket (3) and the bristle bundle (2) located therein are heated by the heating device (4) in the apparatus (1) to fix the shape of the bristle bundle (2) defined by the bundle pocket (3) and the displacement device (7).

According to a method or an apparatus for fastening bristles in a bristle carrier (10) without using an anchor a heating (39) is provided in a tool part configured to transport the bristles. After inserting the bristles into anchoring openings (12) in the bristle carrier (10), the anchoring openings are closed by applying pressure.

According to a method or an apparatus for fastening bristles in a bristle carrier (10) without using an anchor a heating (39) is provided in a tool part configured to transport the bristles. After inserting the bristles into anchoring openings (12) in the bristle carrier (10), the anchoring openings are closed by applying pressure.

The invention relates to a brush including a brush head body which includes a recess through which a bundle of bristles passes, the securing-side end of which is provided by means of a melt process with a thickened portion for securing the bundle of bristles to the brush head body, wherein the brush head body forms a collar which extends up to the thickened portion and circumferentially surrounds the bundle of bristles and which is provided at a distance from a brush head body surface projected over by the bundle of bristles at the use side, and is bonded to the thickened portion by means of a melting process.

A brush head (32) including: a supporting portion (42) of a brush neck (40); a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a proximal end (23) and a free end (25), wherein each of the plurality of bristle tufts comprises a proximal end head portion (26) melted into a first shape within a mold; and an elastomeric matrix (30) comprising at least a portion of the hard brush neck and the proximal end head portions, wherein the first shape of the proximal end head portion is configured to engage the elastomeric matrix such that the bristle tufts are retained within the elastomeric matrix.

A brush head (32) including: a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a free end (25) and a proximal end (23); a plurality of retention rings (50) each comprising an upper portion (51), a lower portion (53), an exterior wall (55) and an interior wall (57), and each configured to receive the proximal end of at least one of the plurality of bristle tufts, wherein at least one of the plurality of retention rings comprises a transverse projection (71, 72) extending from the exterior and/or interior wall of the retention ring; and an elastomeric matrix (30) comprising at least a portion of each of the plurality of retention rings and the proximal end of each of the plurality of bristle tufts.

A brush head (10) and a method for manufacturing a welded tuft assembly (20) for a brush head (10). The method includes insertin g a bristle tuft (21) into an opening (51) in a retention element (52). A proximal end of the bristle tuft (23) and a proximal side (53) of the retention element are laser welded to at least partially melt the bristle tuft and at least a portion of the proximal side of the retention element together to create a merged proximal end head portion (26) that holds the welded tuft assembly together.

A mascara brush includes: a brush rod part having a brush formed in a certain pattern; a handle connected to the other end of the brush rod part; and a liquid container into which the brush rod part having the brush is inserted, wherein the brush rod part comprises: a brush rod having a certain length of a slot with a certain interval, and a brush including a certain pattern of filaments, wherein the certain pattern of filaments are inserted into and adhered to the slot.

An apparatus for manufacturing an individual brush unit constituting a rotary brush by being stacked in multiple layers, includes an anvil having an insertion hole through which a filament group passes, a filament feeding unit which feeds the filament group from a feeder including a ring cutter on a tip and holds the filament group while a predetermined amount of the filament group protrudes outward from the insertion hole of the anvil, and an ultrasonic welder including a horn having a horn tip portion which pushes and radially expands a protruding tip of the filament group and welds a central part of the expanded filament group, to form the individual brush unit. A core of the welded central part is sandwiched between the ring cutter and the horn tip portion and is cut out, to simultaneously form a shaft hole and separate the individual brush unit from the filament group.

The method for manufacturing bristle arrangements for brushes, and the device (1), the carrier pad (17), and the brush (60) which is populated with a carrier pad (17) of this type, enable simplification of the manufacture of bristle arrangements for brushes, inter alia in that the bristle bundles (5) which by means of a gas or air stream are conveyed through the conveying device (6) to the bundle-retaining plate (9) when being conveyed through the conveying device (6) are electrostatically discharged, such that they may be more easily conveyed through the conveying device (6), and in that they reduce the complexity in the fastening of bristle bundles (5) in a carrier pad (17) without anchoring, since the carrier pad (17) on the rear side has material protrusions (54) which are fused and thereafter interference-fitted in a bundle-fastening plane, in order for bristle bundles (5, 5a) which have been incorporated into the perforations (24) of the carrier pad (17) to be connected in a form-fitting and/or force-fitting manner to the carrier pad (17) in a simple manner (FIG. 3).