Provided herein are processes for ethylene oligomerization in the presence of an ionic liquid catalyst and a co-catalyst to produce a hydrocarbon product comprising C.sub.10-C.sub.55 oligomers.

Alkylation processes are described. The processes utilize ionic liquid catalysts having a kinematic viscosity range of about 50 cSt to about 100 cSt at 25 C. Catalysts within this range produce alkylate having higher octane than catalysts outside this range, especially at higher process temperatures which are preferable from an operating cost standpoint. The alkylate can have one or more of a research octane number of at least about 93, a selectivity of C.sub.8 of at least about 65%, and a mole ratio of trimethylpentane to dimethylhexane of greater than about 7:1.

A process, comprising: providing an olefin feed comprising pentenes, butenes, and isopentane; and alkylating the olefin feed with isobutane using acidic ionic liquid catalyst; wherein less than 5 mol % of C.sub.5 olefins in the olefin feed are converted to isopentane, and the alkylate gasoline has defined final boiling points and high RONs. A process comprising: alkylating an olefin feed comprising pentenes and isopentane, with isobutane using acidic ionic liquid catalyst; wherein less than 5 mol % of C.sub.5 olefins in the olefin feed are converted to isopentane; and wherein an n-pentane product yield is low. An alkylate gasoline, comprising less than 0.1 wt % olefins and aromatics, less than 1.8 wt % C.sub.12+ hydrocarbons, and greater than 60 wt % combined C.sub.8 and C.sub.9 hydrocarbons, wherein the trimethylpentane in the C.sub.8 hydrocarbons and the trimethylhexane in the C.sub.9 hydrocarbons are defined.

A composition comprising olefin oligomers of one or more olefin monomers, the olefin monomers comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof. A composition comprising substantially hydrogenated olefin oligomers, wherein the olefin oligomers are oligomers of one or more olefin monomers, the olefin monomers comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof. A process comprising a) contacting 1) a catalyst system and 2) a monomer feedstock comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof in a reaction zone; and b) forming olefin oligomers.

We provide a catalytic process to reduce an organic halide in a hydrocarbon, comprising: a. producing the hydrocarbon comprising the organic halide in a process unit; and b. contacting the hydrocarbon comprising the organic halide with a metal chloride under anhydrous conditions in a halide removal vessel to produce a contacted hydrocarbon having from 50-100 wt % of a total halide in the hydrocarbon removed. We also provide an apparatus for performing this process.

This application provides an apparatus for making a hydrocarbon with a reduced amount of an organic halide, comprising: a. a process unit comprising an effluent port, that produces and discharges the hydrocarbon comprising the organic halide; and b. a halide removal vessel with an inlet that feeds the hydrocarbon from the process unit, wherein the halide removal vessel comprises an anhydrous metal chloride and in which the hydrocarbon comprising the organic halide is contacted with the anhydrous metal chloride under anhydrous conditions to produce a contacted hydrocarbon having from 50-100 wt % of a total halide in the hydrocarbon removed.

The present invention discloses processes for alkylating an aromatic compound, such as benzene or toluene, using a chemically-treated solid oxide. Suitable chemically-treated solid oxides include fluorided silica-coated alumina and fluorided-chlorided silica-coated alumina.

Processes are provided for making an alkylate gasoline blending component, comprising: a. feeding an olefin feed comprising greater than 80 wppm of a sulfur contaminant comprising mercaptans, alkyl sulfides, and alkyl disulfides to a chloroaluminate ionic liquid catalyst, wherein a level of the sulfur contaminant accumulates in the chloroaluminate ionic liquid catalyst to make a sulfur-contaminated ionic liquid catalyst comprising 300 to 20,000 wppm of a sulfur; and b. alkylating the olefin feed with an isoparaffin using the sulfur-contaminated ionic liquid catalyst to make the alkylate gasoline blending component having a final boiling point below 221 C. An alkylation process exclusively utilizing coker LPG olefins is also provided.

The present application relates to method for oligomerizing olefin or for producing polyalphaolefin utilizing catalyst mixtures comprising aluminum halides and an organic liquid carrier. A process comprising contacting 1) a catalyst mixture comprising i) an aluminum trihalide and ii) an organic liquid carrier comprising first olefins, wherein the organic liquid carrier first olefins comprise at least 60 mole % 1,2-disubstituted olefins, trisubstituted olefins, or any combination thereof; and 2) a monomer comprising second olefins to form an oligomer product. An oligomer product produced by the process comprising contacting 1) a catalyst mixture comprising i) an aluminum trihalide and ii) an organic liquid carrier comprising first olefins, wherein the organic liquid carrier olefins comprise at least 75 mole % 1,2-disubstituted olefins, trisubstituted olefins, or any combination thereof; and 2) a monomer comprising second olefins to form an oligomer product.

A continuous mixing reactor has an outer shell having a cylindrical portion with a central section and two opposite conical end sections; a circulation tube within the shell so that an annular passage forms between the shell and the circulation tube; an impeller within and positioned adjacent to one end of the circulation tube; and heat exchange means penetrating the outer shell and extending into the end of the circulation tube opposite the impeller. The outer shell has a hydraulic head forming one end of the shell, a heat exchange medium header at the opposite end of the shell. The circulation tube nearer the heat exchange medium header terminates at or downstream from a tangential plane extending through the shell at the intersection of the central section and the conical end section of the cylindrical portion of shell. The reactor is useful in an alkylation process.