To provide a method for producing PAS by which PAS having a small particle size of 50 μm or greater and 550 μm or less as an average particle size can be produced.

In the method for producing PAS, including: (1) a preparation step of preparing a prepared mixture containing an organic polar solvent, a sulfur source, and a dihalo aromatic compound; (2) a pre-stage polymerization step of initiating a polymerization reaction by heating the prepared mixture to produce a prepolymer; (3) a phase separation step of adding water as a phase separation agent to a reaction mixture in a reaction system to form a phase separation state; and (4) a post-stage polymerization step of continuing the polymerization reaction after the phase separation step, in which an organic sulfonic acid metal salt having a specific solubility in water is contained in the prepared mixture or the reaction mixture.

The present disclosure relates to a method of more efficiently separating and recovering a polyarylene sulfide exhibiting excellent strength, heat resistance, flame retardancy, and processability when processed into a molded product after polymerization.

A polyphenylene sulfide resin composition including (a) 25% to 75% by weight of a base resin; (b) 0.1% to 10% by weight of a laser direct structuring (LDS) additive; (c) 0.1% to 5% by weight of a plating seed generation promoter; (d) 10% to 60% by weight of a glass fiber; and (e) 0% to 40% by weight of a mineral filler, based on a total weight of the polyphenylene sulfide resin composition. The base resin includes 95% by weight or more of a polyphenylene sulfide resin based on a total weight of the base resin. A method of preparing the polyphenylene sulfide resin composition, and an injection-molded article manufactured using the polyphenylene sulfide resin composition.

A polyphenylene sulfide resin composition including (a) 25% to 75% by weight of a base resin; (b) 0.1% to 10% by weight of a laser direct structuring (LDS) additive; (c) 0.1% to 5% by weight of a plating seed generation promoter; (d) 10% to 60% by weight of a glass fiber; and (e) 0% to 40% by weight of a mineral filler, based on a total weight of the polyphenylene sulfide resin composition. The base resin includes 95% by weight or more of a polyphenylene sulfide resin based on a total weight of the base resin. A method of preparing the polyphenylene sulfide resin composition, and an injection-molded article manufactured using the polyphenylene sulfide resin composition.

The invention relates to an injection molded part comprising a composition comprising: a. Polyarylene sulfide (PAS) in an amount of between 50 wt % and 90 wt %; b. Glass fibers in an amount of between 10 wt % and 50 wt %; wherein the composition has a sodium content of at most 3500 ppm as measured by Inductively coupled plasma atomic emission spectroscopy (ICP-AES) and wherein the composition has a iodine content of at most 100 ppm as measured by X-ray fluorescence (XRF) and wherein the weight percentage and ppm is with respect to the total weight of the composition. The invention further relates to a fuel cell comprising the injection molded part.

A method for producing polyarylene sulfide that can have a high melt viscosity while suppressing ultra-fine powder generation. The method for producing polyarylene sulfide includes: (1) preparing a prepared mixture containing an organic polar solvent, a sulfur source, and a dihalo aromatic compound; (2) initiating a polymerization reaction by heating the prepared mixture to produce a prepolymer; (3) adding water as a phase separation agent to a reaction mixture in a reaction system to form a phase-separated state; and (4) continuing the polymerization reaction after phase separation. In the method, when a dihalo aromatic compound conversion ratio is 80 mass % or greater and 93 mass % or less and after the prepolymer reaches a weight average molecular weight of 10000 or greater in the first-stage polymerization step, an aromatic compound having 3 or more halogen atoms bonded to an aromatic ring is added to the reaction mixture.

A frequently-touched surface for use by multiple users includes a surface protected by a laminate structure. The laminate structure includes a self-sterilizing sulfonated polymeric outer layer, sulfonated to a certain % to kill at least 95% microbes within 30 minutes of contact. The self-sterilizing sulfonated polymer layer can be applied to the frequently touched surface by any of coating, lamination, and spraying. The sulfonated polymer in embodiment is selected from perfluorosulfonic acid polymers, polystyrene sulfonates, sulfonated block copolymers, sulfonated polyolefins, sulfonated polyimides, sulfonated polyamides, sulfonated polyesters, sulfonated polysulfones, sulfonated polyketones, sulfonated poly(arylene ether), and mixtures thereof. The sulfonated polymer has a degree of sulfonation of at least 10%.

A preparation method of a polyarylene sulfide that may produce a polyarylene sulfide having properties equal to or higher than those of the conventional method with a high molecular weight at a high yield by optimizing the content and molar ratio of an amide-based compound in a polymerization step.

A method for manufacturing a pre-lithiated polyphenylene sulfide with a high solid solubility of lithium includes: placing NMP, Li.sub.2S, and LiOH into a high-pressure reactor to obtain a mixture, and heating the mixture to 150-250° C. for a high-temperature dehydration for 2-5 h, and then cooling the mixture to 100° C. and adding p-DCB to the mixture for a reaction at 150-250° C. for 80-200 min; dropwise adding hydrochloric acid in an identical amount as that of the LiOH neutralize LiOH, and removing NMP and H.sub.2O by evaporation or sublimation, to obtain a dry mixed powder; and to the dry mixed powder, adding a chloride ion complexing agent to obtain a mixture, stirring the mixture to homogeneity, and placing the mixture in a sealed reactor for a reaction at 150-250° C. for 80-200 min, followed by washing and drying, to obtain the pre-lithiated polyphenylene sulfide.

A fiber-reinforced polyarylene sulfide copolymer composite base material includes a continuous reinforcing fiber, or a reinforcing fiber base material with discontinuous reinforcing fibers dispersed therein; and a polyarylene sulfide copolymer impregnated into the continuous reinforcing fiber or the reinforcing fiber base material; in which the glass transition temperature of the polyarylene sulfide copolymer is 95° C. to 190° C. The fiber-reinforced polyarylene sulfide copolymer composite base material has high workability during molding of molded articles from the composite base material and increased rigidity at high temperature, while having chemical resistance of polyarylene sulfide.