Particulate binder compositions and methods for making and using same are provided. The binder composition for producing composite lignocellulose products can include an aldehyde based resin and a filler, an extender, or a combination thereof. The binder composition can be in the form of particulates. The particulates can each comprises the filler, the extender, or the combination thereof and the aldehyde based resin.

The invention describes powders for use in the production of spatial structures, i.e. molded bodies, using layer build-up methods, as well as methods for their efficient production. The powders have the special feature that they have good flow behavior, for one thing, and at the same time, have such a composition that the molded body that can be produced with the powder, using rapid prototyping, has significantly improved mechanical and/or thermal properties. According to a particularly advantageous embodiment, the powder has a first component that is present in the form of essentially spherical powder particles, which is formed by a matrix material, and at least one further component in the form of stiffening and/or reinforcing fibers, which are preferably embedded in the matrix material.

A thermoplastic elastomer (TPE) resin powder includes spherical particles of a thermoplastic elastomer resin that have an average particle diameter of 50 μm to 300 μm.

Disclosed is a polymer powder having an average particle diameter of 20 μm to 300 μm, with a particle diameter of less than 10 μm of 10 mass % or less, and a particle diameter of greater than 300 μm of 10 mass % or less. Further, disclosed is a method for preparing a polymer powder, comprising: forming a melt of a polymer; introducing a supercritical fluid into the melt of the polymer to form a mixed composition; and spraying the mixed composition to prepare the polymer powder.

The present invention relates to a phase-stable suspension of cellulose II in water, having a high water retention capacity and a cellulose concentration between 0.1 and 5.0% by weight, a method of its preparation, and its use.

An object is to provide fine resin particles that have solvent resistance sufficient to withstand a heating step after solvent dispersion and that generate few bubbles during dispersion and have high dispersibility in a solvent, and a method for producing the fine resin particles. As a solution, fine resin particles obtained by polymerizing a vinyl monomer, the fine resin particles having a gel fraction of 93% or more and a solvent resistance index of 50 or less, and fine resin particles obtained by polymerizing a vinyl monomer, in which the vinyl monomer contains a reactive surfactant having a polyoxyalkylene chain in a molecule thereof, and a vinyl polymer chain of the fine resin particles is terminated with a hydroxy group derived from a polymerization initiator, are provided.

Provided is an aqueous composition having pH of 8 or higher and comprising (i) a solid phase comprising dispersed particles that comprise ethylcellulose polymer, (ii) fatty acid, wherein 25 mole % to 100 mole % of said fatty acid is in ionic form, (iii) 0% to 0.1% colloid stabilizer, by weight based on the dry weight of said ethylcellulose polymer, (iv) 0% to 7% plasticizer, by weight based on the dry weight of said ethylcellulose polymer, and (v) one or more cations of an alkali metal or an alkaline earth, wherein the equivalent ratio of said cations to said fatty acid is 0.1:1 to 2:1. Also provided are a method of spray drying an aqueous composition and a powder composition.

The invention provides a process for preparing dispersion powders by spray drying of aqueous polymer dispersions of polymers of one or more ethylenically unsaturated monomers selected from the group encompassing vinyl esters, methacrylic esters, acrylic esters, olefins, dienes, vinylaromatics, and vinyl halides with a drying gas in a nozzle atomization dryer, characterized in that the aqueous polymer dispersion (feed), before being atomized, is preheated under pressure to a temperature of 100° C. to 200° C. and is atomized at this temperature, the pressure being set such that the aqueous phase of the polymer dispersion does not boil at the temperature selected.

A polymeric powder composition prepared from an emulsion blend comprising from 95 to less than 100 percent by weight latex based substrate polymer, wherein the latex based substrate polymer comprises units derived from one or more monomers selected from the group consisting of alkyl (meth)acrylates, functionalized alkyl(meth)acrylates styrene, acrylonitrile, butadiene, chloroprene, vinyl chloride, (meth)acrylates, vinyl acetate, and combinations of two or more thereof and wherein the latex based substrate polymer has a Tg equal to or greater than 60° C. and an average particle size between 100 nm and 10 μm; and from greater than 0 to 5 percent by weight binder latex polymer, wherein the binder has a Tg of equal to or less than 10° C. and has units derived from one or more (meth)acrylic monomers, and wherein the binder polymer has an average particle size from 50 to 250 nm is provided.

Method of making a composite material by paste polymerization, by forming an emulsion of at least one polymerizable monomer in an aqueous material, polymerizing the emulsion to provide a latex containing particles of polymer, in which the polymer has a glass transition temperature above 65° C., adding nanoparticles to the latex, the nanoparticles having at least one dimension in the range 0.5 to 200 nm, and spray-drying the latex. The at least one polymerizable monomer contains vinyl chloride.