C08J5/046

RESILIENTLY FLEXIBLE COMPOSITE ARTICLES WITH OVERMOLDED RIGID PORTIONS
20220120326 · 2022-04-21 · ·

Resiliently flexible articles include a resiliently flexible element, a first rigid element, and a second rigid element. The resiliently flexible element is formed of a fiber reinforced polymeric composite. The first rigid element is formed of a first thermoplastic composition and at least a portion of the first rigid element is bonded, such as by an overmolding process, onto a first portion of the resiliently flexible element. Similarly, the second rigid element is formed of a second thermoplastic composition and at least a portion of the second rigid element is bonded, such as by an overmolding process, onto a second portion of the resiliently flexible element. The resiliently flexible articles can be useful as springs, limbs, living hinges, and the like.

FILLED POLYMERIC RESIN MATERIALS AND METHODS OF MAKING
20230303837 · 2023-09-28 ·

The present disclosure provides for articles formed of a filled polymeric resin material. More specifically, the present disclosure relates to polymeric resin materials that include a filler that includes of a mixture of cured rubber granules, foam granules, and/or textile fibers. The filler can be suspended in and/or encapsulated by the polymeric resin material. The polymeric resin material, the filler, or both can include waste or scrap material from manufacturing or from ground post-consumer waste.

Manufacture of degradable polycyanurate bulk molding compositions

A process for the manufacture of a degradable polycyanurate bulk molding composition includes: contacting a liquid cyanate ester monomer with an additive material and a polymerization catalyst to form a reaction mixture; maintaining a temperature of the reaction mixture at about 80° C. to about 100° C. to form a polycyanurate product having a viscosity of about 120 to about 200 centipoise at 23° C.; heating a reinforcing filler at a temperature of about 50 to about 150° C. to form a pre-heated reinforcing filler; and blending the polycyanurate product with the pre-heated reinforcing filler to form the degradable polycyanurate bulk molding composition. The bulk molding composition can be used to form a degradable polycyanurate article.

ARTICLE REINFORCED BY MULTI-DIMENSIONAL FIBERS AND METHOD FOR MANUFACTURING THE ARTICLE
20210355288 · 2021-11-18 ·

In order to solve problems of strength and volume of part, the invention provides an article reinforced by multi-dimensional fibers and a method for manufacturing the article. The article includes a core portion and a shell layer portion. The core portion is made of thermoplastic resin and the fibers in which a majority of and a minority of the fibers are respectively arranged in a major and a minor directions. The method includes: preparing a core portion made of thermoplastic resin and the fibers in which a majority of and a minority of the fibers are respectively arranged in a major and a minor directions, loading the core portion into a mold, and forming a shell layer portion in the mold to enclose the core portion. The article manufactured by the method of this invention can reduce the weight and increase the strength of the parts.

Cellulose acetate fibers, cellulose acetate composition, and method for producing same

Disclosed herein is cellulose acetate fibers that have an excellent affinity for resins and is capable of reinforcing resins. The cellulose acetate fibers have a cellulose triacetate I crystal structure and a number-average fiber diameter of 2 nm or more but 400 nm or less.

Random mat and fiber-reinforced composite material shaped product
11168186 · 2021-11-09 · ·

Provided is a reinforcing fiber mat including a reinforcing fiber mat constituted by reinforcing fibers having an average fiber length of 3 to 100 mm. The reinforcing fibers satisfy the following i) to iv): i) a weight-average fiber width (Ww) of the reinforcing fibers satisfies the following Equation (1):
0.03 mm<Ww<5.0 mm   (1);
ii) an average fiber width dispersion ratio (Ww/Wn) defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn) of the reinforcing fibers is 1.8 or more and 20.0 or less; iii) a weight-average fiber thickness of the reinforcing fibers is smaller than the weight-average fiber width (Ww); and iv) a fiber width distribution of the reinforcing fibers included in the reinforcing fiber mat has at least two peaks.

Green epoxy resin with biobinder from manure

A curable green epoxy resin composition is described. More particularly, the curable green epoxy resin composition includes a biobinder isolated from bio-oil produced from animal waste, such as from swine manure. The biobinder can act as a curing agent for an epoxy resin component in the resin composition. Cured green epoxy resins, prepregs containing the curable green epoxy resin, and related composite materials are described. In addition, methods of preparing the curable green epoxy resin composition and of curing the curable green epoxy resin.

MELT-PROCESSABLE, IMPACT RESISTANT FIBER-REINFORCED COMPOSITE MATERIALS
20230323045 · 2023-10-12 ·

Fiber-reinforced composite materials include a matrix of a thermoplastic polyamide resin, at least 3 weight% of at least one impact modifier, and 7-60 wt% fiber reinforcing agent of discontinuous meta-aramid fibers. The composite material is melt processable, and is impact resistant as measured by an unnotched Izod test method according to ASTM D4812 having a value of at least 12 ft-lbs/in (640 J/m). The composite materials can be used to prepare articles such as safety articles.

Non conductive rubber hose

A non-conductive rubber hose is provided exhibiting lower conductivity compared to conventional EPDM hose, and reduced stiffness compared to conventional non-conductive thermoplastic hose. The hose is useful for applications such as in hydraulics for boom trucks, and for coolant in plasma cutting tools.

Surface veil and surface film integrated prepreg layer and processes for making the same
11772357 · 2023-10-03 · ·

A ready to use surface veil and surface film integrated prepreg layer which is suitable to use in the production of lightweight structural parts/panels with class A surfaces includes a curable bottom base resin formulation including a curable bottom base resin, at least one first toughening agent, at least one accelerator, at least one curing agent and at least one hardener. The prepreg layer further includes a release paper that is coated with the curable bottom base resin formulation to obtained curable bottom base resin formulation coated release paper as a first resin film; a reinforcement fabric; an outer resin formulation including the outer resin which is the curable bottom base resin being 10% more viscous than the resin, at least one thermoplastic toughening agent, at least one accelerator, at least one curing agent and at least one hardener agent.