Patent classifications
C08J5/06
PRESSURE VESSEL, LINER AND METHOD FOR MANUFACTURING A PRESSURE VESSEL
Provided is a pressure vessel having an outer layer with an improved gas barrier property, a lightweight liner with an excellent gas barrier property, and a novel method for manufacturing a pressure vessel. The pressure vessel contains a liner and an outer layer of the liner, wherein the outer layer is configured by a composite material that contains a continuous fiber and a polyamide resin impregnated into the continuous fiber; the polyamide resin contains a structural unit derived from diamine and a structural unit derived from dicarboxylic acid; and 50 mol % or more of the structural unit derived from diamine is derived from xylylenediamine.
PRESSURE VESSEL, LINER AND METHOD FOR MANUFACTURING A PRESSURE VESSEL
Provided is a pressure vessel having an outer layer with an improved gas barrier property, a lightweight liner with an excellent gas barrier property, and a novel method for manufacturing a pressure vessel. The pressure vessel contains a liner and an outer layer of the liner, wherein the outer layer is configured by a composite material that contains a continuous fiber and a polyamide resin impregnated into the continuous fiber; the polyamide resin contains a structural unit derived from diamine and a structural unit derived from dicarboxylic acid; and 50 mol % or more of the structural unit derived from diamine is derived from xylylenediamine.
MANUFACTURING THERMOPLASTIC COMPOSITES AND ARTICLES
Embodiments of the present technology may include a method of making a thermoplastic composite strand. The method may include melting a reactive thermoplastic resin to form a molten reactive resin. The method may also include fully impregnating a plurality of continuous fibers with the molten reactive resin in an impregnation device. The method may further include polymerizing the molten reactive resin to form a thermoplastic resin matrix. In addition, the method may include cooling the thermoplastic resin matrix to form a thermoplastic composite strand.
Production method and production system for producing a continuous-fiber-reinforced component
To improve the range of application of manufacturing methods for fiber-reinforced polymer or metal hybrid composite components, and preferably to enable the introduction of fiber bundles into a larger number of geometries, such as branches, merging points and intersections, a production method for producing a component including a composite material with a fiber reinforcement which is formed from fiber bundles and resin is disclosed. A component body with tube-like cavities is initially provided. Curable resin is introduced into the cavities. A pulling apparatus for the fiber bundles is also inserted into at least one of the cavities. The pulling apparatus includes at least one pulling member suitable for pulling the fiber bundles and transmitting compressive force. As a result of pulling of the pulling member, the fiber bundles are pulled into the cavities.
Production method and production system for producing a continuous-fiber-reinforced component
To improve the range of application of manufacturing methods for fiber-reinforced polymer or metal hybrid composite components, and preferably to enable the introduction of fiber bundles into a larger number of geometries, such as branches, merging points and intersections, a production method for producing a component including a composite material with a fiber reinforcement which is formed from fiber bundles and resin is disclosed. A component body with tube-like cavities is initially provided. Curable resin is introduced into the cavities. A pulling apparatus for the fiber bundles is also inserted into at least one of the cavities. The pulling apparatus includes at least one pulling member suitable for pulling the fiber bundles and transmitting compressive force. As a result of pulling of the pulling member, the fiber bundles are pulled into the cavities.
SURFACE-TREATED CARBON FIBER, SURFACE-TREATED CARBON FIBER STRAND, AND MANUFACTURING METHOD THEREFOR
A surface-treated carbon fiber having a mole ratio between a carboxyl group and an acid anhydride of 50:50 to 70:30 when measured by pyrolysis gas analysis, is manufactured by spraying a reactive gas that has been made into a plasma onto the surface of a carbon fiber and introducing a functional group into the surface of the carbon fiber.
SURFACE-TREATED CARBON FIBER, SURFACE-TREATED CARBON FIBER STRAND, AND MANUFACTURING METHOD THEREFOR
A surface-treated carbon fiber having a mole ratio between a carboxyl group and an acid anhydride of 50:50 to 70:30 when measured by pyrolysis gas analysis, is manufactured by spraying a reactive gas that has been made into a plasma onto the surface of a carbon fiber and introducing a functional group into the surface of the carbon fiber.
Apparatus for processing oilseed flax fiber for use in biocomposite materials
A method and system for the production of fibers for use in biocomposites is provided that includes the ability to use both retted and unretted straw, that keeps the molecular structure of the fibers intact by subjecting the fibers to minimal stress, that maximizes the fiber's aspect ratio, that maximizes the strength of the fibers, and that minimizes time and energy inputs, along with maintaining the fibers in good condition for bonding to the polymer(s) used with the fibers to form the biocomposite material. This consequently increases the functionality of the biocomposites produced (i.e. reinforcement, sound absorption, light weight, heat capacity, etc.), increasing their marketability. Additionally, as the disclosed method does not damage the fibers, oilseed flax straw, as well as all types of fibrous materials (i.e. fiber flax, banana, jute, industrial hemp, sisal, coir) etc., can be processed in bio composite materials.
Apparatus for processing oilseed flax fiber for use in biocomposite materials
A method and system for the production of fibers for use in biocomposites is provided that includes the ability to use both retted and unretted straw, that keeps the molecular structure of the fibers intact by subjecting the fibers to minimal stress, that maximizes the fiber's aspect ratio, that maximizes the strength of the fibers, and that minimizes time and energy inputs, along with maintaining the fibers in good condition for bonding to the polymer(s) used with the fibers to form the biocomposite material. This consequently increases the functionality of the biocomposites produced (i.e. reinforcement, sound absorption, light weight, heat capacity, etc.), increasing their marketability. Additionally, as the disclosed method does not damage the fibers, oilseed flax straw, as well as all types of fibrous materials (i.e. fiber flax, banana, jute, industrial hemp, sisal, coir) etc., can be processed in bio composite materials.
BI- OR MULTICOMPONENT FIBRES FOR LARGE COMPOSITE PARTS
Bi— or multicomponent fibre (3) comprising a reinforcing core (1) of a first material and at least one sheath (2) of a second, thermoplastic or pre-polymerized thermoset material, for the manufacturing of composite parts, the matrix of which composite parts consists of the material of said sheath (2), wherein said first material has a degradation temperature, ignition temperature, glass transition temperature, melting temperature or liquidus temperature which is higher than the melting temperature, flowing temperature, r softening temperature of said second, thermoplastic or pre-polymerized thermoset material, wherein said reinforcing core (1) has a core volume fraction (v.sub.f) defined as the volume fraction of the reinforcing core (1) in the bi- or multicomponent fibre (3), which is in the range of 0.3-0.8, and wherein along a longitudinal axis (Z) of the bi- or multicomponent fibre outer surface (4) of the sheath (2) has a corrugated, preferably irregular corrugated shape.