A method for forming a thermoplastic body having regions with varied material composition and/or porosity. Powder blends comprising a thermoplastic polymer, a sacrificial porogen and an inorganic reinforcement or filler are molded to form complementary parts with closely toleranced mating surfaces. The parts are formed discretely, assembled and compression molded to provide a unitary article that is free from discernible boundaries between the assembled parts. Each part in the assembly has differences in composition and/or porosity, and the assembly has accurate physical features throughout the sections of the formed article, without distortion and nonuniformities caused by variable compaction and densification rates in methods that involve compression molding powder blends in a single step.

A high-flow polymer composition includes a polyphenylsulfone (PPSU) and a PEEK-PEDEK copolymer. The polymer composition surprisingly exhibits improved toughness while maintaining chemical resistance, making it suitable for the manufacture of shaped articles where a combination of high-flow, impact resistance, and chemical resistance are required.

Water vapor transport membranes for ERV and other water vapor transport applications are provided. The membranes include a substrate and an air impermeable selective layer coated on the substrate, the selective layer including a cellulose derivative and a sulfonated polyaryletherketone. In some embodiments the sulfonated polyaryletherketone is in a cation form and/or the selective layer includes sPEEK and CA in an sPEEK:CA (wt.:wt.) ratio in the range of about 7:3 to 2:3. Methods for making such membranes are provided. The methods include applying a coating solution/dispersion to a substrate and allowing the coating solution/dispersion to dry to form an air impermeable selective layer on the substrate, the coating solution/dispersion including a cellulose derivative and a sulfonated polyarylether ketone. In some embodiments the sulfonated polyaryletherketone is in a cation form and/or the coating solution/dispersion includes sPEEK and CA in an sPEEK:CA (wt.:wt.) ratio in the range of about 7:3 to 2:3.

The present invention relates to blends of poly(ether ketone ketone) (PEKK) polymers, in particular to certain blends endowed with lower melting point than traditional PEKK polymers, yet maintaining high crystallinity and rapid crystallization behaviour, which are composed of a major amount of a first nucleophilic PEKK having a first T/I ratio, and a minor amount of a second PEKK having a second T/I ratio higher than the first T/I ratio: to methods of making the same, and to uses thereof in various fields.

The rubberized textile material for a belt textile ply is provided on at least one side of a textile web with a peroxidically crosslinkable ethylene-alpha-olefin-diene terpolymer rubber mixture, preferably an EPDM mixture. In this rubberization mixture the third monomer content (diene content) of the EPDM is preferably at least 4% and the rubber mixture contains: a peroxidic crosslinker, a mineral oil having an aromatics proportion of at least 50 percent by weight and at least one reactive phenol and/or reactive phenol resin capable of binding to the double bonds of unsaturated polymers. The reactive phenol and/or phenol resin and the mineral oil are present in the rubber mixture in a content of altogether 5 to 60 phr. The rubberization has an exceptional manufacturing tack coupled with good adhesion and good dynamic properties.

A binder resin composition for a preform has a Tg of 50 C. to 100 C., a complex viscoelastic coefficient G* determined by dynamic viscoelasticity measurement of 10 kPa to 500 kPa at Tg+30 C., and G* at Tg+30 C./G* at Tg+80 C. of 10 to 300, wherein the viscosity monotonically decreases as temperature of the binder resin composition for a preform rises to 200 C. The binder resin composition is excellent in storage stability at ordinary temperatures and adhesiveness between preform layers at low temperatures, and is capable of exhibiting stable adhesiveness even when the temperature during preform molding is uneven. A reinforcing fiber base material, a preform, and a fiber reinforced composite material include the binder resin composition.

Bonding films comprising PEEK-PEoEK copolymers are compatible with polyaryletherketone chemistry thereby providing joined polyaryletherketone polymer parts with high fracture toughness and overall good mechanical properties.

The present invention provides a resin composition comprising: (A) 100 parts by weight of epoxy resin; (B) from 10 to 80 parts by weight of benzoxazine resin; (C) from 10 to 50 parts by weight of dicyclopentadiene phenol resin; and (D) from 0.5 to 5 parts by weight of amine hardener; wherein the resin composition is free of diallyl bisphenol A (DABPA).

Polymer compositions are made based on imidated polyalkyl (meth)acrylate, especially imidated polymethyl methacrylate. The polymer composition includes a polymer matrix A and at least one tribological additive B, especially selected from organic or inorganic solid hardening particles. The polymer compositions and formed articles made thereof exhibit low friction coefficients and high wear resistance even at elevated temperatures. They can advantageously be used in tribological application, in replacement of high-performance materials, such as polyether ether ketone (PEEK).

A press-molded product includes: carbon fibers having a weight average fiber length of 1 mm or more; a polyamide-based resin (X); and a polyarylene ether-based resin (Y). The carbon fibers include carbon fiber bundles. The polyamide-based resin (X) and the polyarylene ether-based resin (Y) form a sea-island structure inside and outside the carbon fiber bundles. In the sea-island structure, one of the polyamide-based resin (X) and the polyarylene ether-based resin (Y) forms a sea phase and the other forms an island phase having a particle diameter Dr of 0.05 m or more and less than 50 m.