Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

The present disclosure relates to a method and an apparatus for treating, sorting and recycling an oil-containing discharged catalyst. There is provided a method for treating, sorting and recycling an oil-containing discharged catalyst, wherein the method comprises the following steps: (A) cyclonic washing and on-line activation of a discharged catalyst; (B) cyclonic spinning solvent stripping of the catalyst; (C) gas stream acceleration sorting of a high activity catalyst; (D) cyclonic restriping and particle capture of the high activity catalyst; and (E) cooling of the gas and condensation removal of the solvent. There is further provided an apparatus for treating, sorting and recycling an oil-containing discharged catalyst.

The present disclosure relates to a method and an apparatus for treating, sorting and recycling an oil-containing discharged catalyst. There is provided a method for treating, sorting and recycling an oil-containing discharged catalyst, wherein the method comprises the following steps: (A) cyclonic washing and on-line activation of a discharged catalyst; (B) cyclonic spinning solvent stripping of the catalyst; (C) gas stream acceleration sorting of a high activity catalyst; (D) cyclonic restriping and particle capture of the high activity catalyst; and (E) cooling of the gas and condensation removal of the solvent. There is further provided an apparatus for treating, sorting and recycling an oil-containing discharged catalyst.

A vessel for the downflow of a preferably hydrocarbon liquid, containing solid particles: a bottom comprising a cylindrical upper part (11), a lower part (12) with a decreasing cross section and a varying angle of inclination with respect to the vertical axis (Z), and an outlet pipe (9); injections (5) and (6) of recirculated and/or of makeup liquid into the lower and upper parts respectively; injections (5) inclined with respect to the tangent to the wall of the lower part at the injection point by an angle 1 in the vertical plane (xz) and by an angle 2 in the horizontal plane (xy); injections (6) are inclined with respect to the wall of the upper part by an angle 01 in the vertical plane (xz) and by an angle 2 in the horizontal plane (xy).

The hydroprocessing reactor internals (HRI) have reduced height compared to standard HRI designs. The HRI height reduction is achieved by a more open design of a rough liquid distribution tray so that the required spaces above and below the tray for vapor flow are reduced. The hydroprocessing reactor quench zone internals comprise a collection tray, a rough liquid distribution tray, and a vapor-liquid distribution tray. Fluid mixing occurs above both the collection tray and the rough liquid distribution tray.

The hydroprocessing reactor internals (HRI) have reduced height compared to standard HRI designs. The HRI height reduction is achieved by a more open design of a rough liquid distribution tray so that the required spaces above and below the tray for vapor flow are reduced. The hydroprocessing reactor quench zone internals comprise a collection tray, a rough liquid distribution tray, and a vapor-liquid distribution tray. Fluid mixing occurs above both the collection tray and the rough liquid distribution tray.

A hydroprocessing system having a processing vessel that discharges a high temperature effluent that must be cooled prior to collection in a reflux drum. One or more gas assisted spray nozzle are provided that utilize light atomizing gas having a density of 8-15 times less than air, such as hydrogen, which preferably is the processing or recycle gas of the system. The spray nozzles are designed for the efficient atomization and direction of cooling water into a micron sized droplet distribution utilizing the light atomizing gas for affecting higher mass and heat transfer from the effluent. The spray nozzles each include a unique atomizing gas and cooling liquid passageway systems, a downstream impingement post, and a plurality of discharge orifices which sequentially breakdown the liquid into micron sized droplets as low as 500 microns and less.

The present invention describes a device for distributing a light phase in a heavy phase inside a reaction chamber (5) containing said heavy phase in the fluidized state, comprising a pipe (1) for conveying the light phase, said pipe (1) being cylindrical, and being open in its upper part via first and second rectangular openings (7, 8) pierced in the lateral wall of said pipe (1), the second openings (8) being extended by branches (6) perpendicular to the axis of symmetry of the reaction chamber (5), and the pipe (1) being surmounted at its upper part by a convex head (9).

The present invention describes a device for distributing a light phase in a heavy phase inside a reaction chamber (5) containing said heavy phase in the fluidized state, comprising a pipe (1) for conveying the light phase, said pipe (1) being cylindrical, and being open in its upper part via first and second rectangular openings (7, 8) pierced in the lateral wall of said pipe (1), the second openings (8) being extended by branches (6) perpendicular to the axis of symmetry of the reaction chamber (5), and the pipe (1) being surmounted at its upper part by a convex head (9).