Processes and apparatuses are disclosed for treating a naphtha stream from a FCC unit comprising passing the naphtha stream to a naphtha splitter column to provide a light naphtha stream and a heavy naphtha stream. The light naphtha stream is reacted in a mercaptan oxidation reactor to provide a demercaptanized naphtha stream. The demercaptanized naphtha stream is stripped in a light stripper column to provide a treated light naphtha stream and a bottoms stream.

Processes and apparatuses are disclosed for treating a naphtha stream from a FCC unit comprising passing the naphtha stream to a naphtha splitter column to provide a light naphtha stream and a heavy naphtha stream. The light naphtha stream is reacted in a mercaptan oxidation reactor to provide a demercaptanized naphtha stream. The demercaptanized naphtha stream is stripped in a light stripper column to provide a treated light naphtha stream and a bottoms stream.

An integrated mercaptan extraction and/or sweetening and thermal oxidation and flue gas treatment process for a wide variety of sulfur, naphthenic, phenolic/cresylic contaminated waste streams is described. It provides comprehensive treatment for the safe disposal of sulfidic, naphthenic, phenolic/cresylic spent caustic streams, disulfide streams, spent air streams, spent mixed amine and caustic streams (also known as COS solvent streams) from sulfur treating processes. It allows the use of regenerated spent caustic in the sulfur oxide removal section of the thermal oxidation system reducing the need for fresh NaOH. It may also contain an integrated make-up water system. The integration allows the use of the liquefied petroleum gas or other hydrocarbon feeds to the respective extraction or sweetening process to offset external fuel gas requirements for the thermal oxidation system and for the push/pull system of the spent caustic surge drum and optional hydrocarbon surge drum.

A method of desulfurizing a liquid hydrocarbon having the steps of: adding a liquid hydrocarbon to a vessel, the hydrocarbon having a sulfur content; adding a catalyst and an oxidizer to create a mixture; oxidizing at least some of the sulfur content of the liquid hydrocarbon to form oxidized sulfur in the liquid hydrocarbon; separating the liquid hydrocarbon from the mixture; and removing at least some of the oxidized sulfur from the liquid hydrocarbon. Such methods can be carried out by batch or continuously. Systems for undertaking such methods are likewise disclosed.

A method of desulfurizing a liquid hydrocarbon having the steps of: adding a liquid hydrocarbon to a vessel, the hydrocarbon having a sulfur content; adding a catalyst and an oxidizer to create a mixture; oxidizing at least some of the sulfur content of the liquid hydrocarbon to form oxidized sulfur in the liquid hydrocarbon; separating the liquid hydrocarbon from the mixture; and removing at least some of the oxidized sulfur from the liquid hydrocarbon. Such methods can be carried out by batch or continuously. Systems for undertaking such methods are likewise disclosed.

A method for oxidative desulfurization of liquid hydrocarbon fuels is disclosed. The method includes contacting a liquid fuel with a quantum dot hybrid catalyst including metal sulfide quantum dots intercalated over graphene oxide layers in a reactor vessel, heating the reactor vessel to a temperature between 25 C. and 200 C., and reducing sulfur content of the liquid fuel with a sulfur reduction amount of more than 95% wt. Reducing the sulfur content of the liquid fuel with the sulfur reduction amount of more than 95% wt. includes producing sulfone and sulfoxide compounds by oxidizing the liquid fuel with ozone gas in the presence of the quantum dot hybrid catalyst at the temperature between 25 C. and 200 C., and separating the sulfone and sulfoxide compounds from the liquid fuel by extracting the sulfone and sulfoxide with an extraction solvent.

A method for oxidative desulfurization of liquid hydrocarbon fuels is disclosed. The method includes contacting a liquid fuel with a quantum dot hybrid catalyst including metal sulfide quantum dots intercalated over graphene oxide layers in a reactor vessel, heating the reactor vessel to a temperature between 25 C. and 200 C., and reducing sulfur content of the liquid fuel with a sulfur reduction amount of more than 95% wt. Reducing the sulfur content of the liquid fuel with the sulfur reduction amount of more than 95% wt. includes producing sulfone and sulfoxide compounds by oxidizing the liquid fuel with ozone gas in the presence of the quantum dot hybrid catalyst at the temperature between 25 C. and 200 C., and separating the sulfone and sulfoxide compounds from the liquid fuel by extracting the sulfone and sulfoxide with an extraction solvent.

The present invention describes an extractive oxidation process for removing contaminants from hydrocarbon streams using an ionic liquid combined with an organometallic ionic complex of iron(II), which comprises a complex of iron(II) cation with an ionophilic binder, catalyst of iron(II) with ionophilic binder in its molecular structure, oxidation of which is performed with an oxidizing agent and is catalysed by the organometallic iron(II) complex present in the phase of the ionic liquid.

Besides maintaining its characteristics of selective solvent of oxidizing compounds, the ionic liquid combined with the organometallic complex of iron(II) with catalytic ionophilic binder of the oxidizing agent, stimulating the reactive phenomenon taking place in the ionic liquid phase, with the effect that the iron remains stable in the ionic liquid phase, without being leached into the oily phase. This measure results in a considerable improvement in removal of the heteroatoms from the hydrocarbon medium.

An integrated controlled catalytic oxidation process converts low value disulfide oil (DSO) compounds produced as a by-product of a generalized mercaptan oxidation (MEROX) process into oxidized DSO (ODSO) compounds including sulfoxides, sulfones, sulfonates and sulfinates that are completely or partially water soluble and which have utility, e.g., as lubricity additives in diesel fuel and as a solvent in aromatic solvent separation processes.

Oxidized disulfide oil (ODSO) solvent compositions are derived from by-product disulfide oil (DSO) compounds produced as by-products from the generalized mercaptan oxidation (MEROX) processing of a refinery feedstock. The oxidized disulfide oil (ODSO) solvent compositions comprise at least a primary oxidized disulfide oil (ODSO) compound selected from either water soluble or water insoluble oxidized disulfide oil (ODSO) compounds and in some embodiments at least 0.1 ppmw of a secondary oxidized disulfide oil (ODSO) compound that is a water soluble oxidized disulfide oil (ODSO) compound.