Processes and systems for pyrolysing a hydrocarbon feed for a predetermined period of time, e.g., by steam cracking. The process can include determining a first amount of silicon material present in the hydrocarbon feed that is to be steam cracked to produce a steam cracker effluent. The process can also include determining a second amount of silicon material that will be present in a steam cracker naphtha that is to be separated from the steam cracker effluent.

Methods are provided to prepare a low sulfur fuel from hydrocarbon sources, such as light tight oil and high sulfur fuel oil, often less desired by conventional refiners, who split crude into a wide range of differing products and may prefer presence of wide ranges (C3 or C5 to C20 or higher) of hydrocarbons. These fuels can be produced by separating feeds into untreated and treated streams, and then recombining them. Such fuels can also be formulated by combinations of light, middle and heavy range constituents in a selected manner as claimed. Not only low in sulfur, the fuels of this invention are also low in nitrogen and essentially metals free. Fuel use applications include on-board large marine transport vessels but also on-shore for large land based combustion gas turbines, boilers, fired heaters and transport vehicles and trains.

The subject invention provides microbe-based products, as well as their use to improve oil production and refining efficiency by, for example, remediating the disposable layers in oil tanks and other oil storage units. In preferred embodiments, the microbe-based products comprise biochemical-producing yeast and growth by-products thereof, such as, e.g., biosurfactants. The subject invention can be used to remediate rag layer and/or other dissolved solid layers that form in water-oil emulsions. Furthermore, the subject invention can be used for remediating solid impurities, such as sand, scale, rust and clay, in produced water, flow-back, brine, and/or fracking fluids.

A Filter for the removal of water from oil, the filter includes a distillation element having an inlet pipe that in one end is to be fluidly connectable to a reservoir of oil to be filtered, and in the other end being fluidly connected to a distillation head, said distillation head including a plurality of compressing tubes for injecting under pressure said oil into an evaporation chamber, whereby eventual water within the oil droplet evaporates from said decompressed oil, the filter further including a tubular core with a plurality of apertures and a hollow interior, said core having an open end for fluid communication with the hollow interior, a length of yarn wound around an outer surface of the core, wherein the filter further includes a device for blowing air or an inert gas into the evaporation chamber for removal of the water vapor during use of the filter. A method of manufacturing such a filter, as well as a method of removing water of is also disclosed. The water removal unit is part of a modular system, which makes the whole filter unit scalable within fixed steps. When water removing block with attached start block and end block, are stacked upon each other, and connected to filter unit, it becomes scalable complete cleaning equipment. Pump and motor must be adapted to each configuration.

A method of predicting the tendency of a heavy oil feed to generate coke deposits in the FCC riser under a given set of operating parameters in the unit; thus, by utilizing operating parameters appropriate to the feed, the formation of coke deposits in the riser may be minimized. The margin between the theoretical dew point of the hydrocarbon feed established from unit operating parameters and the theoretical mix zone temperature in the feed injection zone of the unit is developed by applying a regression-derived linear model from multiple rigorous model runs. The mix zone of the unit is then operated at a temperature which reduces the level of riser coking predicted from this ascertainable margin or, at least, maintains it within levels which are predictable and acceptable.

A method for pre-treating bitumen froth for mixing with solvent for froth treatment includes heating the froth to a froth-solvent mixing temperature below the solvent flash temperature and suitably high to provide reduced bitumen viscosity sufficiently low for complete mixing of the solvent and the froth prior to introduction into a separation apparatus. A method of improving energy use in froth treatment includes reducing heat provided to the solvent, increasing heat provided to the froth prior to adding the solvent to reduce bitumen viscosity and adding the temperature-reduced solvent to the heated froth. A froth treatment separation process includes trim heating first and second solvent streams to adjust the first and second stage separation temperatures.

Systems and methods for producing light olefin(s) are disclosed. The method includes contacting a catalyst with a coke precursor to form a light olefin selective catalyst, and contacting the light olefin selective catalyst with a hydrocarbon feed under conditions sufficient to catalytically crack at least a portion of the hydrocarbon feed to form a products stream containing a light olefin, here the light olefin selective catalyst is more selective than the catalyst in catalyzing formation of the light olefin by the catalytic cracking of the hydrocarbon feed.

A hydrocarbon feed stream may be processed by a method that may include catalytically cracking a hydrocarbon feed stream in a counter-current reactor to produce a first effluent stream, and processing a portion or all of the first effluent stream by at least one or more separations. The at least one or more separations may form at least a second effluent stream including at least 95 wt. % C.sub.4-C.sub.6 hydrocarbons, and a third effluent stream including at least 95 wt. % of ethane, propane, or a combination thereof. In some embodiments, the method may further include catalytically cracking a portion or all of the second effluent stream in a second reactor to form a second reactor effluent stream, combining a portion of all of the second reactor effluent stream with the first effluent stream, steam cracking a portion or all of the third effluent stream to form a steam cracked effluent stream, and combining a portion or all of the steam cracked effluent stream with the first effluent. In other embodiments, the method may further include passing a portion or all of the second effluent stream to the counter-current reactor, steam cracking a portion or all of the third effluent stream to form a steam cracked effluent stream, and combining a portion or all of the steam cracked effluent stream with the first effluent stream.

The present disclosure relates to co-processing at least a fossil-based feed, pyrolysis liquid and a distillation residue from tall oil distillation in an oil refinery conversion process.

A process for the treatment of thick fine tailings that include constituents of concern (CoCs) and suspended solids is provided. The process includes subjecting the thick fine tailings to treatments including chemical immobilization of the CoCs, polymer flocculation of the suspended solids, and dewatering. The chemical immobilization can include the addition of compounds enabling the insolubilization of the CoCs. Subjecting the thick fine tailings to chemical immobilization and polymer flocculation can facilitate production of a reclamation-ready material, which can enable disposing of the material as part of a permanent aquatic storage structure (PASS).