Systems, apparatuses and methods of utilizing a Fischer-Tropsch (FT) tail gas purge stream for recycling are disclosed. One or more methods include removing an FT tail gas purge stream from an FT tail gas produced by an FT reactor, treating the FT tail gas purge stream with steam in a water gas shift (WGS) reactor, having a WGS catalyst, to produce a shifted FT purge stream including carbon dioxide and hydrogen, and removing at least a portion of the carbon dioxide from the shifted FT purge stream, producing a carbon dioxide stream and a treated purge stream. Other embodiments are also disclosed.

A method of controlling the supply and allocation of hydrogen gas in a hydrogen system of a refinery integrated with olefins and aromatics plants to convert crude oil into petrochemicals. The method includes one or more supply sources that provide hydrogen at individual rates, purities, pressures and costs, multiple consumption sites that consume hydrogen at individual rates, purities and pressures and an interconnecting hydrogen distribution network. The method further includes the integration of hydrogen consuming process units with hydrogen producing process units in which hydrogen recovered from the effluents from the hydrogen consuming process units and hydrogen recovered from the hydrogen producing process units are re-used in the hydrogen consuming process units.

A process is provided that includes pyrolyzing methane to form a stream of hydrogen and solid carbon and co-feeding a CO.sub.2-containing stream and the stream of hydrogen to a fuel synthesis unit in which the CO.sub.2 of the CO.sub.2-containing stream and the hydrogen of the stream of hydrogen are converted to a low-carbon intensity fuel. Also provided is a system comprising a pyrolizer for pyrolyzing methane having a methane inlet, an outlet for a stream of hydrogen, and an outlet for solid carbon. The system also comprises a fuel synthesis unit capable of receiving the stream of hydrogen and a CO.sub.2-containing stream in which the CO.sub.2 of the CO.sub.2-containing stream and the hydrogen of the stream of hydrogen are converted to a low-carbon intensity fuel.

A process and/or system for producing biomethane, hydrogen, or fuel, fuel intermediate, and/or chemical product from the biomethane or hydrogen. The biomethane and/or hydrogen is produced in a process that converts biomass to biomethane. In certain embodiments, the biomethane production process includes anaerobic digestion, which produces biogas and digestate. Carbon-containing material (e.g., derived from the biomass) is stored and/or used as part of at least one carbon capture and storage process, where the carbon-containing material includes (i) carbon dioxide produced from the biomethane production process (e.g., produced from anaerobic digestion), and (ii) carbon-containing material obtained or derived from residue of the biomethane production process, and optionally includes (iii) carbon dioxide produced from the hydrogen production process.

The subject process enhances catalytic activity for demetallization and desulfurization of a residue feed stream by injecting water into the feed and hydrotreating in two stages with interstage separation. Water injection improves the demetallation activity of the HDM catalyst and separating vapor comprising hydrogen sulfide from the demetallized effluent improves the activity of the HDS catalyst. We have discovered that the water injection and hydrogen sulfide removal together provide a profound synergetic effect.

Embodiments of a process for producing high grade coke from crude oil residue include at least partially separating, in a solvent extraction unit, the crude oil residue into a deasphalted oil (DAO)-containing stream and an asphaltene containing-stream, producing a pressurized, heated DAO-containing stream, where the pressurized, heated DAO-containing stream, mixing a supercritical water stream with the pressurized, heated DAO-containing stream to create a combined feed stream, introducing the combined feed stream to an upgrading reactor system operating at supercritical temperature and pressure to yield one or more upgrading reactor output streams comprising upgraded product and a slurry mixture, where the slurry mixture comprises sulfur and one or more additional metals. The process also may include calcining the slurry mixture at a temperature of from 700 C. to 1900 C. to produce a product stream comprising the high grade coke.

A non-catalytic hydrogen generation process is provided that supplies hydrogen to a hydrodesulfurization unit and a solid oxide fuel cell system combination, suitable for auxiliary power unit application. The non-catalytic nature of the process enables use of sulfur containing feedstock for generating hydrogen which is needed to process the sulfur containing feed to specifications suitable for the solid oxide fuel cell. Also, the non-catalytic nature of the process with fast dynamic characteristics is specifically applicable for startup and shutdown purposes that are typically needed for mobile applications.

The present disclosure provides a process that employs glycerol and a catalyst for partial transformation of heavy petroleum oils to lighter hydrocarbon liquids under mild conditions without the need of external hydrogen gas. The process uses industrially produced glycerol to upgrade heavy crudes; hydrogenates aromatics to paraffin and/or olefins without the use of external hydrogen gas; operates at mild operating conditions; and employs inexpensive catalysts. This process is completely different from the hydroconversion process where high pressurized hydrogen gas is essential. The present process requires no pressurized hydrogen gas and can significantly reduce both operating and capital costs of the traditional hydrotreating process.

The invention relates to a continuous process for converting carbonaceous material contained in one or more feedstocks into a liquid hydrocarbon product, said feedstocks including the carbonaceous material being in a feed mixture including one or more fluids, said fluids including water, the process comprising converting at least part of the carbonaceous material, and further in a state of cleaning the pressure and temperature is set to a predetermined desired level; where prior to the cleaning, the inflow of feed mixture is terminated and the system is filled with a fluid, where the temperature and the pressure are altered to the predetermined level at a predetermined rate and where the pressure is constantly kept at a level above the saturation pressure for the fluid at a given temperature, where the inflow of at least one cleaning fluid is initiated and the at least one cleaning fluid is circulated in the system for a predetermined time; where upon reaching the predetermined time for the cleaning fluid circulation, the temperature and pressure is altered to the operational pressure and temperature at a predetermined rate, where the pressure is constantly kept at a level above the saturation pressure for the fluid at a given temperature; and where upon reaching the operational conditions the inflow of the fluid/cleaning fluid is terminated and the inflow of feed mixture is initiated.

Provided is an integrated process for obtaining chemicals from renewable organic material by hydrotreatment including the steps of feeding the renewable organic material into at least one pre-treatment unit for removing any material not suitable as feedstock for subsequent hydrotreatment, feeding the pre-treated organic material from the at least one pre-treatment unit to at least one hydrotreatment unit for providing gas-oil like hydrocarbons from the pre-treated organic material in the presence of hydrogen and a catalyst, feeding the gas-oil like hydrocarbons from the at least one hydrotreatment unit into at least one steam cracker furnace unit for thermal cracking for providing a cracked product mixture; and feeding the cracked product mixture into at least one steam cracker fractionation unit for separating the cracked product mixture into high value chemicals in particular ethylene, propylene, butadiene and BTX aromatics, hydrogen, fuel gas and fuel oil.