A regenerated spent hydroprocessing catalyst treated with a chelating agent and having incorporated therein a polar additive.

The invention describes a process for start-up of a hydrotreatment or hydroconversion unit carried out in the presence of hydrogen, in at least 2 catalytic beds, process in which At least one bed contains at least one presulfurized and preactivated catalyst and at least one catalytic bed that contains a catalyst whose catalytic metals are in oxidized form, A so-called starting feedstock, which is a hydrocarbon fraction that contains at least 0.5% by weight of sulfur, lacking olefinic compounds and not containing an added sulfur-containing compound, passes through a first catalytic bed that contains said presulfurized and preactivated catalyst and then passes through at least one catalytic bed that contains a catalyst whose catalytic metals are in oxidized form, And the first presulfurized and preactivated catalyst bed reaches a temperature of at least 220 C.

An input stream of gaseous nitrogen and carbon dioxide is introduced into a first interior volume of a separation vessel that is divided into first and second interior volumes by a separation membrane that includes a metal layer. The metal layer selectively permits movement of nitrogen through the metal layer. An output stream of gaseous nitrogen and carbon dioxide is conveyed out of the first interior volume and into a reaction vessel. The volume fraction of carbon dioxide is greater in the output stream than in the input stream; the volume fraction of nitrogen is reduced in the output stream relative to the input stream. Nitrogen is removed from the second interior volume to maintain a gradient of nitrogen partial pressure across the separation membrane that causes net transport of nitrogen from the first interior volume through the separation membrane into the second interior volume.

A method to generate cyclic hydrocarbons from farnesene to increase both the density and net heat of combustion of the product fuels.

A hydrocracking system is upgraded by modifying an existing ebullated bed initially utilizing a supported ebullated bed catalyst to thereafter utilize a dual catalyst system that includes metal sulfide catalyst particles and supported ebullated bed catalyst. The upgraded hydrocracking system achieves at least one of: (1) hydroprocess lower quality heavy oil; (2) increase conversion of higher boiling hydrocarbons that boil at 524 C. (975 F.) or higher; (3) reduce the concentration of supported ebullated bed catalyst required to operate an ebullated bed reactor at a given conversion level; and/or (4) proportionally convert the asphaltene fraction in heavy oil at the same conversion level as the heavy oil as a whole. The metal sulfide catalyst may include colloidal or molecular catalyst particles less than 1 micron in size and formed in situ within the heavy oil using a catalyst precursor well-mixed within the heavy oil and decomposed to form catalyst particles.

Supercritical upgrading reactors and reactor systems for upgrading a petroleum-based compositions comprising one or more catalyst layers and, in some embodiments, one or more purging fluid inlets, where one or more catalyst layers at least partially sift and convert heavy hydrocarbon fractions to light hydrocarbon fractions to produce an upgraded supercritical reactor product. In some embodiments, upgrading reactor systems comprise one or more supercritical upgrading reactors and one or more supercritical standby reactors alternating functions such that a supercritical upgrading reactor is converted to a supercritical standby reactor and the supercritical standby reactor is converted to a supercritical upgrading reactor, where the supercritical upgrading reactor upgrades a combined feed stream while a supercritical standby reactor delivers a cleaning fluid into the supercritical standby reactor.

A method of reducing the amount of carbon monoxide present during the metal reduction step of start-up, thus, maintaining metal dispersion and improving the metal reduction and catalyst yields. Carbon monoxide formation is minimized during the start-up procedure and during the initial catalyst dryout phase in a hydrogen-containing atmosphere, gas is purged from the reactor system, either continuously at constant pressure or by a series of pressure/depressure cycles, to remove carbon monoxide. The purging is conducted at temperatures of about 30-500 C. and pressures of about 90-5,000 kPa(g) (0.9-50 bar(g)). In this temperature range, carbon monoxide absorbed to the surface of the metal will desorb into the hydrogen-containing atmosphere and can be removed from the system along with carbon monoxide present in the atmosphere through the purging.

A method for treating an offgas produced in the processing of a renewable feedstock, includes hydrotreating a renewable feedstock to produce an effluent having a hydrotreated liquid and a vapour phase. The effluent vapour phase contains hydrogen, carbon dioxide, hydrogen sulphide and carbon monoxide. The effluent is separated into a liquid stream and an offgas streams. The offgas stream, containing carbon dioxide and hydrogen sulphide is directed to abiological desulfurization unit where a majority of the hydrogen sulphide is converted to elemental sulphur and a CO2-rich gas stream is produced.

Processes for cracking hydrocarbons include contacting hydrocarbon feedstocks with conditioned cracking catalyst in a riser reactor to recover an effluent. The effluent is separated to recover a cracked hydrocarbon stream and a spent catalyst. The spent catalyst is contacted with steam, stripping residual hydrocarbons from the spent catalyst, and the stripped catalyst is fed to a catalyst regenerator and regenerated via combustion of coke contained in the spent catalyst, forming a regenerated catalyst and combustion products. The regenerated catalyst, containing entrained combustion products (e.g., NOx, SOx, and COx) including nitrogen from the regenerator, is fed to a catalyst standpipe hopper. The regenerated catalyst containing entrained combustion products is conditioned in the catalyst standpipe hopper by contacting the regenerated catalyst with steam to recover the conditioned catalyst and a vapor stream comprising steam and the combustion products. The conditioned catalyst, depleted of combustion products, is then fed to the riser reactor.

Disclosed herein is an agglomeration-resistant desulfurizing product for removing contaminants from a fluid stream. The agglomeration-resistant desulfurizing product comprising a metal oxide composition for reacting with contaminants and a polymeric crystallization inhibitor for reducing the agglomeration of the desulfurizing product resulting from using the desulfurizing product. A method to produce the agglomeration-resistant desulfurizing product and a method to treat a fluid stream is also disclosed.