The present invention provides a process for a production of light olefins and aromatics from cracked light naphtha by selective cracking. The present invention thus provides a process for up grading cracked olefinic naphtha to high value petrochemical feed stocks. This process is based on catalytic cracking in which the catalyst activity is optimized by depositing coke for production of light olefins and aromatics. The proposed process has high flexibility and can be operated either in maximizing olefins as reflected from the PIE ratio or in maximizing aromatics (BTX) at different modes of operation depending upon the product requirement.

A steam-assisted catalytic cracking process for a hydrocarbon feed is provided. The process includes: introducing the hydrocarbon feed, a fluid catalytic cracking (FCC) catalyst, and steam to a FCC reactor with a mass ratio of steam to hydrocarbon feed between 0.05 and 1.0; cracking the hydrocarbon feed in the presence of the FCC catalyst and steam to produce a cracked hydrocarbon feed and spent FCC catalyst, the spent FCC catalyst comprising coke deposits and hydrocarbon deposits; stripping the hydrocarbon deposits from the spent FCC catalyst with steam in a stripper to obtain a hydrocarbon-stripped spent FCC catalyst; regenerating the hydrocarbon-stripped spent FCC catalyst in a regenerator by subjecting the stripped spent FCC catalyst to heat in the presence of oxygen to combust the coke deposits on the stripped spent FCC catalyst and produce a regenerated FCC catalyst; recycling the regenerated FCC catalyst.

The present invention relates to the field of the conversion of hydrocarbons and more particularly to that of catalytic reforming. A subject matter of the invention is a process employing at least two reaction zones, two reduction zones and one regeneration zone, and in which the effluents from the reduction zones are recycled, at least in part, at the top of each reaction zone.

A coke catching apparatus for use in hydrocarbon cracking to assist in the removal of coke and the prevention of coke build up in high coking hydrocarbon processing units. The apparatus includes a grid device for preventing large pieces of coke from entering the outlet of the process refining equipment while allowing small pieces of coke to pass through and be disposed of The coke catching apparatus can be easily disassembled to be removed from the refining process equipment and cleaned.

A reactor system for thermally treating a hydrocarbon-containing stream, that includes a pressure containment vessel comprising an interior chamber and a heat transfer medium that converts electrical current to heat and is positioned within the interior chamber of the pressure containment vessel, wherein the heat transfer medium comprises a first end face, a second end face, and channels extending between the first end face and the second end face. A process for thermally treating a hydrocarbon-containing stream includes introducing the hydrocarbon-containing stream into the reactor system, pressurizing the pressure containment vessel and the heat transfer medium without heating the pressure containment vessel or the heat transfer medium, supplying electrical current to the heat transfer medium, converting the electrical current to heat, heating the hydrocarbon-containing stream, and converting the hydrocarbon-containing stream to an effluent stream.

A method of making a multifunctional catalyst for upgrading pyrolysis oil includes contacting a zeolite support with a solution including at least a first metal catalyst precursor and a second metal catalyst precursor, the first metal catalyst precursor, the second metal catalyst precursor, or both, including a heteropolyacid. Contacting the zeolite support with the solution deposits or adsorbs the first metal catalyst precursor and the second catalyst precursor onto outer surfaces and pore surfaces of the zeolite support to produce a multifunctional catalyst precursor. The method further includes removing excess solution from the multifunctional catalyst precursor and calcining the multifunctional catalyst precursor to produce the multifunctional catalyst comprising at least a first metal catalyst and a second metal catalyst deposited on the outer surfaces and pore surfaces of the zeolite support.

The present invention discloses a process for the catalytic cracking of a weakly coking feedstock having a Conradson carbon residue of 0.1% by weight and a hydrogen content of greater than 12.7% by weight, comprising at least a feedstock cracking zone, a zone for separating/stripping the effluents from the coked catalyst particles and a zone for regenerating said particles, characterized in that at least a solid carbon material in the fluidized state, having a carbon content equal to or greater than 80% by weight, is injected upstream of and/or during the catalyst regeneration step into a dense bed of coked catalyst.

The disclosure describes refinery processes and process units for suppressing the precipitation and deposition of heavy polynuclear aromatic (HPNA) compounds in a process unit of a refinery, by combining the effluent from a hydrocracking unit with an aromatic solvent stream. Certain costly HPNA treatment processes can be eliminated, downtime can be reduced, and overall distillate yield can be increased by suppressing HPNA precipitation. The aromatic bottoms—which are suitable solvents for this purpose—of an aromatic recovery complex can be used in certain embodiments to dissolve HPNAs and suppress HPNA precipitation.

Systems and methods are provided for controlling the morphology of coke produced during delayed coking. The morphology control is achieved in part by introducing elemental sulfur into the coker feedstock prior to coking. The elemental sulfur can be introduced into the feed under conditions so that the sulfur is well-dispersed within the feed for a sufficient period of time. This can allow for relatively even reaction of sulfur with components throughout the feed, resulting in a relatively small, uniform domain size distribution for the coke produced during delayed coking. This coke can correspond to shot coke. By producing coke with a small and relatively uniform domain size distribution, the risk of uneven heating within the coke can be reduced or minimized.

Applying electromagnetic energy to a hydrocarbon feed in the presence of at least one of a solvent, a catalyst, an electromagnetic receptor or a hydrogenation agent may result in depolymerization and compositional modification of the hydrocarbon feedstock into at least one of smaller hydrocarbon product fractions or viscosity modification.