The subject process enhances catalytic activity for demetallization and desulfurization of a residue feed stream by splitting a recycle hydrogen stream and feeding each of the split hydrogen streams to the first and second stages of demetallation and desulfurization, respectively, with interstage separation. The recycle hydrogen stream may first undergo scrubbing to remove acid gases and compression before recycle. The recycle hydrogen stream is taken from a first hot vapor stream from the first hydrotreating unit and a second hot vapor stream from the second hydrotreating unit.

Compositions and methods for restoring catalytic activity by dissolving soft coke with a solvent, one method including detecting soft coke deposition on a catalyst composition; preparing an aromatic bottoms composition with a Hildebrand solubility parameter of at least about 20 SI to remove the soft coke from the catalyst composition; and washing the catalyst composition with the aromatic bottoms composition until at least a portion of the soft coke deposition is removed.

A method of making a multifunctional catalyst for upgrading pyrolysis oil includes contacting a zeolite support with a solution including at least a first metal catalyst precursor and a second metal catalyst precursor, the first metal catalyst precursor, the second metal catalyst precursor, or both, including a heteropolyacid. Contacting the zeolite support with the solution deposits or adsorbs the first metal catalyst precursor and the second catalyst precursor onto outer surfaces and pore surfaces of the zeolite support to produce a multifunctional catalyst precursor. The method further includes removing excess solution from the multifunctional catalyst precursor and calcining the multifunctional catalyst precursor to produce the multifunctional catalyst comprising at least a first metal catalyst and a second metal catalyst deposited on the outer surfaces and pore surfaces of the zeolite support.

A counter-current catalyst regenerator with at least two stages of counter-current contact is proposed. Each stage may comprise a permeable barrier that allows upward passage of oxygen-containing gas and downward passage of coked catalyst into each stage, but inhibits upward movement of catalyst to mitigate back mixing and approximate true counter-current contact and efficient combustion of coke from catalyst.

A heavy hydrocarbon oil is mixed with one or more disulfide oil compounds and/or one or more oxidized disulfide oil compounds and, optionally, a homogeneous catalyst includes dissolved hydrogen, and the mixture is subjected to a delayed coking process to produce a liquid coking unit product stream for recovery and further processing, with the delayed coking being completed in a reduced residence time as compared to the delayed coking of the heavy hydrocarbon oil without the DSO and/or ODSO compounds.

Processes for converting a hydrocarbon-containing feed by pyrolysis and gasification/combustion. The hydrocarbon-containing feed and heated particles can be fed into a pyrolysis zone and contacted therein to effect pyrolysis of the hydrocarbons and produce a pyrolysis effluent. A gaseous stream rich in olefins and a particle stream rich in particles that include coke disposed thereon can be obtained from the pyrolysis effluent. A CO.sub.2-rich stream that includes, on a dry basis, CO.sub.2 at a concentration 90 vol %, based on the total volume of the CO.sub.2-rich stream, can be obtained from the gasification/combustion gas mixture.

Systems and processes for producing olefins and aromatics. A process can include contacting a first hydrocarbon feed with a catalyst and a hydrogen source under conditions sufficient to produce a used catalyst and an intermediate stream containing olefins and aromatics, and contacting the used catalyst with the intermediate stream and a coke precursor feed to produce a spent coked catalyst and a products stream comprising additional olefins and aromatics.

A method for producing renewable diesel includes introducing a primary feedstock comprising biologically-derived triglycerides with catalyst poisons into a first reaction chamber and hydrolyzing the primary feedstock within the first reaction and liquid-liquid extraction chamber for at least an hour such that the reacted triglycerides are separated into an aqueous solution comprising glycerol and catalyst poisons, and an intermediate feedstock comprising free fatty acids and catalyst poisons. The method also includes distilling the intermediate feedstock to separate the intermediate feedstock into a purified intermediate stream and a lower volume bottom stream containing unreacted triglyceride, diglyceride, monoglyceride, FFA and catalyst poisons. The method also includes combining the purified intermediate feedstock with a hydrogen stream and converting, in a second reaction chamber comprising a metallic catalyst bed, the purified intermediate feedstock into a product comprising long-chain alkanes. The method also includes hydrotreating the purified intermediate feedstock into a renewable diesel product.

A method for reducing coke formation during thermal or thermochemical conversion of hydrocarbon feedstocks in a gaseous diluent using a rotary reactor provided. The method comprises supplying an amount of additional gaseous diluent into high-temperature region(s) (10) of the reactor, where conditions are established for thermal or thermochemical conversion to occur. In these regions, said additional gaseous diluent is supplied into a reaction space through perforations and/or pores (11) made in stationary blades (2, 4) or in other surfaces (7, 7A) enclosing a process fluid flow. A rotary apparatus configured to implement the method is further provided.

Disclosed is a process for the regeneration of an adsorber. For the regeneration a liquid stream (S2) is applied which is obtained by hydrogenation of a stream (S1) comprising at least one alkane and least one olefin. The stream (S2) comprises one alkane and a reduced amount of at least one olefin compared to the amount in the stream (S1). Then the stream (S2) is converted from the liquid into the gaseous phase and the adsorber is regenerated by contact with the gaseous stream (S2).