A gasification apparatus has a primary chamber with a floor comprising a hearth and feedstock augers, for gasification of feedstock. There is a mixing chamber for receiving through an opening synthetic gases from the primary chamber and comprising an air inlet fan for adding oxygen for ignition. There is also a secondary chamber linked with the mixing chamber to deliver heat from combustion of gases from the mixing chamber to the hearth. An outlet valve delivers gases from the secondary chamber through a heat exchanger and to an induce draft fan. A controller dynamically controls flow of gases in the chambers according to sensed pressures and temperatures in said chambers.

Gasification method comprising the following steps of: a) bringing, in a main reactor, beads made of steel, an alloy, glass or ceramic, at a temperature between 600° C. and 1,000° C., into contact with a feedstock mixture comprising water and a biomass, the biomass comprising an organic part and salts, the main reactor being pressurised to more than 224 bar and at a temperature above 200° C. b) gasifying the organic part in the presence of the beads, thereby forming a gaseous phase, an aqueous phase and a solid residue, and whereby the salts precipitate on the beads, forming a salt shell covering the beads, c) separating the beads from the organic part, d) regenerating the beads.

Methods and pyrolysis plants are described, comprising reactors for producing pyrolysis gas from biomass. The reactors comprise one or more reaction channels linked thermally with at least one heating circuit, which is configured to heat the reaction channels to a temperature that is high enough to gasify the biomass. The reactors comprise a feed section configured for feeding the biomass into the reaction channels. The pyrolysis plants comprise a gas accelerator configured for recirculating the gas that is present in the at least one reaction channel and for providing a gas flow velocity that is able to distribute the biomass in the reaction channel.

An apparatus for fuel gas production and combustion comprises a solid fuel feeding unit for receiving and feeding solid fuel; a gas producing unit being connected to the solid fuel feeding unit for receiving solid fuel from the solid fuel feeding unit; an air feeding unit connected to the gas producing unit for feeding air to the gas producing unit to cause a gasification reaction; an ash trapping unit connected to the gas producing unit for separating fly ash and dust from the fuel gas; a burner unit connected to the ash trapping unit for combusting the fuel gas; and an ash discharging unit connected to the gas producing unit and ash trapping unit and comprising a bottom ash discharging part and a fly ash discharging part, characterized in that the air feeding unit comprises a plurality of air feeding parts wherein at least one air feeding part being connected to the gas producing unit and at least one air feeding part being connected to the ash trapping unit.

A continuous system for gasification of a biomass feedstock comprising: a fuel conditioning zone, a gasification zone and a char cooling area.

A method and system for continuous production of contaminant free and size specific biochar using downdraft gasification of variable quality feedstock. The system and process of the present invention includes the transfer of biochar from a gasifier after gasification to a temperature-controlled cooling screw conveyor, into a drum magnet for ferrous metal removal into multiple diverters to separate and remove ungasified materials and non-ferrous metal contaminants, then transferred into a granulator for grinding and screening the biochar to a pre-selected size. By directly attaching a novel and continuous product treatment process to the biochar stream as it exits the gasifier, the particle size, moisture content, carbon content and yield of a contaminant free biochar product can be narrowly controlled and improved to meet strict product quality specifications required by specialty applications.

A gasification apparatus has a primary chamber with a floor comprising a hearth and feedstock augers, for gasification of feedstock. There is a mixing chamber for receiving through an opening synthetic gases from the primary chamber and comprising an air inlet fan for adding oxygen for ignition. There is also a secondary chamber linked with the mixing chamber to deliver heat from combustion of gases from the mixing chamber to the hearth. An outlet valve delivers gases from the secondary chamber through a heat exchanger and to an induce draft fan. A controller dynamically controls flow of gases in the chambers according to sensed pressures and temperatures in said chambers.

Disclosed is a gasification unit (1) for producing a product gas. The gasification unit (1) comprises a co-current or counterflow pyrolysis unit (2) including a pyrolysis gas outlet (3) arranged at an upper part (4) of the pyrolysis unit (2) and a pyrolysis gas inlet (5) arranged at a lower part (6) of the pyrolysis unit (2). The gasification unit (1) further comprises a co-current or counterflow gasifier (7) including a product gas outlet (8) arranged at an upper part (9) of the gasifier (7) and a gasifier inlet (10) arranged at a lower part of the gasifier (7) and coke moving means (12) for allowing pyrolyzed coke (13) to move from the pyrolysis unit (2) to the gasifier (7). The gasification unit (1) also comprises recycling means (14) arranged to guide at least a part of the pyrolysis gas produced in the pyrolysis unit (2) from the pyrolysis gas outlet (3) and back to the pyrolysis gas inlet (5) and heating device (15) comprising an input conduit (16) arranged to guide pyrolysis gas from the pyrolysis gas outlet (3) to a combustion unit (17) in the heating device (15), wherein the combustion unit (17) is arranged to least a partially oxidize the pyrolysis gas from the pyrolysis unit (2), and wherein the heating device (15) comprises an output conduit (18) arranged to guide heating gas generated by the partial oxidization in the combustion unit (17) to the gasifier inlet (10), where in the heating device (15) is arranged external to the pyrolysis unit (2) and the gasifier (7) and wherein said gasification unit (1) further comprises heat exchange means (19) arranged for heating at least a portion of the pyrolysis gas before it enters the pyrolysis unit (2) through said pyrolysis gas inlet (5) by means of at least a part of the product gas exiting said gasifier (7) through said product gas outlet (8). Furthermore, a method for producing a product gas in a gasification unit (1) and use of such a method is disclosed.

A method and system for continuous production of contaminant free and size specific biochar using downdraft gasification of variable quality feedstock. The system and process of the present invention includes the transfer of biochar from a gasifier after gasification to a temperature-controlled cooling screw conveyor, into a drum magnet for ferrous metal removal into multiple diverters to separate and remove ungasified materials and non-ferrous metal contaminants, then transferred into a granulator for grinding and screening the biochar to a pre-selected size. By directly attaching a novel and continuous product treatment process to the biochar stream as it exits the gasifier, the particle size, moisture content, carbon content and yield of a contaminant free biochar product can be narrowly controlled and improved to meet strict product quality specifications required by specialty applications.

A universal feeder system that combines with a fluidized bed gasification reactor for the treatment of multiple diverse feedstocks including sewage sludge, municipal solid waste, wood waste, refuse derived fuels, automotive shredder residue and non-recyclable plastics. The invention thereby also illustrates a method of gasification for multiple and diverse feedstocks using a universal feeder system. The feeder system comprises one or more feed vessels and at least one live bottom dual screw feeder. The feed vessel is rectangular shaped having three vertical sides and an angled side of no less than 60 degrees from the horizontal to facilitate proper flow of feedstock material that have different and/or variable flow properties. The feedstocks are transferred through an open bottom chute to a live bottom dual screw feeder and through another open bottom chute to a transfer screw feeder that conveys feedstock to the fuel feed inlets of a gasifier.