The invention provides a process for producing cement, the process comprising providing heat to a cement manufacturing process using a secondary fuel, wherein the secondary fuel comprises cellulose and plastic and is in the form of pellets of a size between about 3-25 mm thickness, having a calorific value of about 16 GJ/ton or more, and wherein said secondary fuel is supplied at a place between the kiln inlet and the first cyclone, wherein after formation of the cement clinker, the cement clinker is cooled and milled to cement powder. Preferably, the secondary fuel is supplied to the riser pipe or to a pre-kiln combustion chamber. Generally, the secondary fuel is provided at a place which allows the pellets to burn before coming in contact with the cement materials in the kiln, while it also does not rise into the cyclone, thereby preventing blocking of the cyclones.

A transportable and combustible gaseous suspension includes solid fuel particles suspended in a gaseous carrier. The solid fuel particles have a sufficiently small particle size so that they remain suspended during transportation. The gaseous carrier may include reactive and inert gases. The solid fuel particles may include coal-derived solid carbonaceous matter. Other examples of solid fuel particles include biomass, refined bioproducts, and combustible polymer particles. The combustible gaseous suspension can be tailored to have an energy density at atmospheric pressure which is comparable to conventional gaseous hydrocarbon fuels. The gaseous combustible fuel may be pressurized to a pressure in the range from 2 to 100 atmospheres.

The invention relates to a process for firing an industrial furnace, in particular for electricity generation, wherein coal or cokes together with a secondary fuel comprising cellulose and plastic, in the form of pellets of a size larger than about 3 mm thickness, and having a caloric value of about 16 GJ/ton or more is ground to a powder wherein about 95 wt % or more has a particle size smaller than 2 mm and wherein the d50 of the particle size distribution is between about 5 and about 100 m, wherein the powder is injected in the flame of the furnace. In this process the grinding is performed in a roller mill or ball mill, and the amount of pellets used together with the coals preferably is about 3 wt % or more, relative to the coal.

A recycling method for plastic waste includes the steps of: (a) placing the plastic waste into a reactor; (b) heating the plastic waste in the reactor through a pyrolysis recovery process to generate flammable gas; (c) transferring flammable gas through a condensing unit to convert the flammable gas into liquid phase products; and (d) filtering the remaining out clean gas from the flammable gas by a filtration unit. A recycling system for plastic waste includes a reactor to decompose the plastic waste to create usable fuel products; a condensing unit operatively connected with the reactor; and a filtration unit operatively connected with said condensing unit to filter the usable fuel products.

A process and system for producing an engineered fuel product that meets customer specifications for composition and combustion characteristics is provided. The engineered fuel product is preferably a high-BTU, alternative fuel that burns cleaner than coal or petroleum coke (petcoke) and has significantly reduced NOx, SO.sub.2 and GHG emissions.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

An apparatus pyrolyzes waste plastics into fuel. The apparatus categorizes the waste plastic, and processes the categorized waste plastic to obtain kerosene, diesel fuel, gasoline etc. The apparatus includes a first heat exchange tank, a rough fuel storage tank, a second heat exchange tank, a diesel storage tank, and a kerosene storage tank. Combustible gas is extracted from the tanks via outlets thereof and stored in a gas storage tank. The combustible gas stored in the gas storage tank is fed into a combustion chamber of a pyrolysis furnace of the apparatus. A fuel-water separate tank is connected to the bottom of the rough fuel storage tank to separate fuel from water. The separated fuel is recycled into the combustion chamber to be burned again. Recycled paper with residual plastic films thereon has to be compressed into grains to facilitate a feeding operation.

Systems and methods for processing and sorting a municipal solid waste stream are described herein. A system can include a processing sub-system configured to receive a municipal solid waste stream and to remove the non-processable waste, a processing apparatus configured and disposed to receive constituents of the municipal solid waste stream from the processing sub-system and reduce the size of the constituents of the waste stream to an average particle size of less than about inch, and separators configured to sort the waste stream into constituents based on density.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

Systems and methods for producing engineered fuels from solid waste material are described herein. In some embodiments, a method includes receiving a waste stream at a multi-material processing platform and separating the waste stream to remove non-processable waste and marketable recyclables. The method further includes conveying processable materials to a material classification system and incorporating additives to produce an engineered fuel from the constituents of the waste stream.