Described are methods for processing mixed solid waste. The method includes providing a mixed solid waste stream including dry organic material comingled with wet organic and/or inorganic material. The mixed waste is shredded and then separated using size separation and density separation. The shredder has a cut size and rotation speed that produces less than 20% by mass of particles smaller than 2 inches from the mixed solid waste. The shredded mix solid waste is then separated by density and a portion of the stream is recovered as a recyclable or converted to a high value product.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

Disclosed are novel engineered fuel feed stocks, feed stocks produced by the described processes, and methods of making the fuel feed stocks. Components derived from processed MSW waste streams can be used to make such feed stocks which are substantially free of glass, metals, grit and noncombustibles. These feed stocks are useful for a variety of purposes including as gasification and combustion fuels.

A solid fuel product can include a carbon based solid fuel, a cementitious material, and a plastic material. The carbon based solid fuel can include coal, petroleum coke, wood and/or other carbon products. The cementitious material can include Portland cement, lime, calcium aluminate cement, natural cement, slag cement, blended cement, cement kiln dust, lime kiln dust, and/or fly ash. The plastic material can include a thermoplastic material and/or a thermoset material. The solid fuel product can include about 45% by weight to about 98% by weight of the carbon based solid fuel and about 1% by weight to about 50% by weight of the plastic material.

The present invention concerns a method for the removal of inorganic components such as potassium, sodium, chlorine, sulfur, phosphorus and heavy metals, from biomass of rural or forest or urban origin or even mixture of different origin biomasses, from low quality coals such as peat, lignite and sub-bituminous/bituminous coals, from urban/industrial origin residues/wastes, which are possible to include as much organic>5% weightas inorganic<95% weightcharge and from sewage treatmentplant sludges. The desired goal is achieved with the physicochemical treatment of the raw material. The method can also include the thermal treatment, which can precede or follow the physicochemical one. The application of the thermal treatment depends on the nature and the particular characteristics of each raw material as well as on the feasibility analysis of the whole process in order to determine the optimization point in each case.

A process and system for producing an engineered fuel product that meets customer specifications for composition and combustion characteristics is provided. The engineered fuel product is preferably a high-BTU, alternative fuel that burns cleaner than coal or petroleum coke (petcoke) and has significantly reduced NOx, SO.sub.2 and GHG emissions.

Disclosed are novel engineered fuel feed storks, feed storks produced by the described processes, and methods of making the fuel feed stocks. Components derived from processed MSW waste streams can be used to make such feed stocks which are substantially free of glass, metals, grit and noncombustibles. These feed stocks are useful for a variety of purposes including as gasification and combustion fuels.

Systems and methods for producing engineered fuels from solid waste material are described herein. In some embodiments, a method includes receiving a waste stream at a multi-material processing platform and separating the waste stream to remove non-processable waste and marketable recyclables. The method further includes conveying processable materials to a material classification system and incorporating additives to produce an engineered fuel from the constituents of the waste stream.

The invention relates to a process for firing an industrial furnace, in particular for electricity generation, wherein coal or cokes together with a secondary fuel comprising cellulose and plastic, in the form of pellets of a size larger than about 3 mm thickness, and having a caloric value of about 16 GJ/ton or more is ground to a powder wherein about 95 wt % or more has a particle size smaller than 2 mm and wherein the d50 of the particle size distribution is between about 5 and about 100 m, wherein the powder is injected in the flame of the furnace. In this process the grinding is performed in a roller mill or ball mill, and the amount of pellets used together with the coals preferably is about 3 wt % or more, relative to the coal.

Disclosed are novel engineered fuel feed stocks, feed stocks produced by the described processes, and methods of making the fuel feed stocks. Components derived from processed MSW waste streams can be used to make such feed stocks which are substantially free of glass, metals, grit and noncombustibles. These feed stocks are useful for a variety of purposes including as gasification and combustion fuels.