C10M2201/061

Process to create a self-organizing surface matrix
10539186 · 2020-01-21 ·

A method involves the coating of a metallic substrate with a blasting medium through sandblasting or equivalent techniques. The blasting medium is preferably a powder made of silicon nitride (or other ceramic or engineering materials). The sandblasting process allows the silicon nitride powder to form a loosely packed layer on the substrate. With additional treatment via rolling and/or sliding action against a secondary body in the presence of a liquid lubricant, the loosely packed particle layer turns into a flattened surface matrix consisting of particle clusters and irregular cavities. The silicon nitride particles are spontaneously attached to the substrate surface without the use of an adhesive agent which subsequently leads to the formation of a surface matrix exhibiting a chaotic hybrid topography with zero tensile stress when subjected to rolling/sliding contact pressure. This cluster-cavity matrix can evolve continuously (thus dynamic) and is immune to debris indentation from dirty lubricants. It is a complex, self organizing, and adaptive system. The practical value of this invention is to greatly enhance the fatigue and wear life of the bearing substrate and other objects coming into contact with the treated substrate.

TRIBOLOGICAL SYSTEM

A device includes a tribological assembly including first and second mechanical components in relative motion with respect to each other, the assembly having a silver-alloy surface and an additive lubricant including at least one component of the formulas (Ia) or (II): M.sub.xNO.sub.y (Ia), where M is Ca, V, Sb, Ni, or Ag, x (M:N ratio) is any number between 0.25 and 2, and y (O:N ratio) is any number between 1 and 8; M.sub.xSiO.sub.y (II), where M is Mg or Al, x (M:Si ratio) is any number between 0.5 and 2, and y (O:Si ratio) is any number between 2.5 and 6, the device being a sealed constant-pressure device.

Material compositions and sequences of manufacturing

The disclosure provides for a valve including a surface movably engaged with another surface. A coating is on the surface and is characterized by: a CoF of less than 0.1; a hardness in excess of 1,200 HVN; impermeability to liquids at pressures ranging from 15 and 20,000 psi; a surface finish of 63 or less; and a thickness ranging from 0.5 to 20 mils. The disclosure provides for material constructions including a continuous phase, including a transition metal, and a discontinuous phase, including a solid dry lubricant. The disclosure also provides for a method of depositing a coating that includes depositing a first layer of a coating onto a surface using electroplating, electroless plating, thermal spraying, or cladding, and then depositing a second layer of the coating onto a surface of the first layer using sputtering, ion beam, plasma enhanced chemical vapor deposition, cathodic arc, or chemical vapor deposition.

POLYAMIDE-BASED SURFACE MATERIAL WITH FILLERS FOR SLIDING ELEMENT
20190367729 · 2019-12-05 · ·

The invention relates to a polyamide-based surface material having fillers which improve the tribologically active properties, wherein the fillers comprise at least one metal sulfide and/or calcium phosphate. The invention further relates to a three-dimensional molded body consisting of a surface material, produced, in particular, as an injection-molded part or extrusion part and or by additive fabrication.

Lubricant for metal cold forming processes and methods of use of the same
10479957 · 2019-11-19 · ·

Disclosed is a lubricant for use in cold forming of a metal. The lubricant comprises a mixture of at least one lubricating compound and at least one starch. The starch adheres the lubricating compound to the metal surface. The present lubricant completely removes the need to pre-coat the metal with a zinc phosphate coating to adhere the lubricating compound to the metal. The present lubricant eliminates several steps required in processes that utilize zinc phosphate pre-coatings. In addition, the lubricant of the present invention is easily removed after the cold forming operations unlike zinc phosphate coatings.

Lubricating coating composition and compressor including the same

A lubricating coating composition and a compressor including a sliding member coated with the lubricating coating composition. The lubricating coating composition includes a thermosetting or thermoplastic polyimide-based resin as a binder, a solid lubricant, various solvents, and other additives at a controlled ratio. The compressor includes a first member including a first sliding surface and a second member moving relative to the first member including a second sliding surface. The lubricating coating composition is applied to the first sliding surface or the second sliding surface.

Tribological system

A tribological system, comprising a main body and a sandwich lubrication, in which the sandwich lubrication includes a binder-free solid lubricant layer comprising a solid lubricant, and a lubricant layer comprising a lubricant. The binder-free solid lubricant layer and the lubricant layer are present as separate layers on the main body and wherein the mass ratio of solid lubricant to lubricant is at most 0.05:1.

Penetrating oil and method for producing the same

A penetrating oil including isoalkane solvent and oil derived from biological sources and a method for producing the same, are disclosed. Use of a composition containing isoalkane solvent and oil derived from biological sources is further disclosed.

TRIBOLOGICAL SYSTEM

A tribological system, including a main body and a sandwich lubrication, wherein the sandwich lubrication includes a binder-free solid lubricant layer including a solid lubricant, and a lubricant layer including a lubricant. The binder-free solid lubricant layer and the lubricant layer are present as separate layers on the main body and the mass ratio of solid lubricant to lubricant is at most 0.05:1. The solid lubricant includes polytetrafluoroethylene (PTFE), metal sulfide, graphite, graphene, boron nitride (hexagonal), calcium phosphate, silicate, layered silicate, or mixtures thereof.

Tribological system

A device includes a tribological assembly including first and second mechanical components in relative motion with respect to each other, the assembly having a silver-alloy surface and an additive lubricant including at least one component of the formulas (Ia) or (II): M.sub.xNO.sub.y (Ia), where M is Ca, V, Sb, Ni, or Ag, x (M:N ratio) is any number between 0.25 and 2, and y (O:N ratio) is any number between 1 and 8; M.sub.xSiO.sub.y (II), where M is Mg or Al, x (M:Si ratio) is any number between 0.5 and 2, and y (O:Si ratio) is any number between 2.5 and 6, the device being a sealed constant-pressure device.