The invention pertains to a method of monitoring the quality of a mattress during its lifetime, wherein the mattress is an assembly of multiple separate parts, wherein the parts are mechanically interconnected, the method comprising during its lifetime, assessing at least one property of the mattress, determining whether or not the property meets a predetermined specification, and when the property does not meet the predetermined specification, identifying a part of the said multiple separate parts that corresponds to the property, removing the identified part from the assembly and optionally replacing the removed part with a replacement part, wherein the mattress that is monitored is manufactured by forming the mechanical interconnection with an adhesive, which adhesive has a first order phase-transition temperature between 80° C. and 180° C., at which temperature the adhesive undergoes a solid-liquid transition, and wherein before the said removing of the identified part, the adhesive with which this part is interconnected with other parts in the assembly is heated to a temperature above its phase-transition temperature, whereafter the identified part is grasped and pulled out of the assembly. The invention also pertains to a method of manufacturing a mattress suitable for use in this monitoring method.

A three-layered topper fora bedding or seating product has a first piece of foam, a second piece of foam and a pocketed spring comfort layer therebetween. The pocketed spring comfort layer has individually pocketed mini coil springs. At least one of the foam pieces may be infused with metallic particles to improve thermal conductivity. Alternatively, at least one of the foam pieces may be infused with microencapsulated phase change materials to improve heat absorption. At least one of the foam pieces may have a coating to further improve thermal conductivity or heat absorption.

In some embodiments, a support structures can be formed from a support structure matrix comprising a plurality of layers and a plurality of spring structures embedded within the plurality of layers of the support structure matrix. The plurality of spring structures have a plurality of different durometers. The plurality of spring structures can be configured to deform and return to its original shape after deformation. The orientation and structure of the spring structures can vary depending on a desired durometer and/or function within the support structure.

In some embodiments, a support structures can be formed from a support structure matrix comprising a plurality of layers and a plurality of spring structures embedded within the plurality of layers of the support structure matrix. The plurality of spring structures have a plurality of different durometers. The plurality of spring structures can be configured to deform and return to its original shape after deformation. The orientation and structure of the spring structures can vary depending on a desired durometer and/or function within the support structure.

A three-layered topper fora bedding or seating product has a first piece of foam, a second piece of foam and a pocketed spring comfort layer therebetween. The pocketed spring comfort layer has individually pocketed mini coil springs. At least one of the foam pieces may be infused with metallic particles to improve thermal conductivity. Alternatively, at least one of the foam pieces may be infused with microencapsulated phase change materials to improve heat absorption. At least one of the foam pieces may have a coating to further improve thermal conductivity or heat absorption.

A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. Each string is joined to at least one adjacent string. Each string comprises one piece of fabric joined to itself to create first and second opposed plies on opposite side of coil springs. The plies are joined by transverse seams to form a plurality of pockets along a length of the string. At least one spring is positioned in each of the pockets. The piece of fabric is a non-woven ultrasonically weldable fabric made with fiber made with at least some used or recycled material or content.

A pneumatic pocket, manufactured by blow molding, has a top portion, a bottom portion, a pocket body connected between the top portion and the bottom portion, defining an air chamber therein, and a through hole communicating the air chamber and the outside. The pocket body has a responding portion and an assembly portion formed in the pocket body in a staggered manner. The responding portion allows the top portion to be deformed and telescoped towards the bottom portion for bearing an external force and driving the through hole to intake or discharge air in response. The assembly portion is configured to allow another pneumatic pocket to be positioned and assembled without interfering the deforming and telescoping of the responding portions thereof, so that the pneumatic pocket can be extended and expanded according to the size of a cushion body side by side, so that the pneumatic pockets can be arranged in the cushion body parallelly side-by-side.

A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.

This disclosure provides a person support formed from an elastomeric composition. The elastomeric composition includes a polymer blend with the polymer blend consisting essentially of a first and second SEEPS copolymer. The first and second SEEPS copolymers are present in the polymer blend in an amount of from 75 to 95 percent by weight and 5 to 25 percent by weight, respectively, based on the total weight of the polymer blend. In addition, the sum of the first and second SEEPS copolymers in the polymer blend is 100 percent by weight. The first and second SEEPS copolymers have a weight average molecular weight of weight of at least 200,000 and 125,000 to 175,000, respectively. The disclosure also provides a patient support for supporting a patient with the patient support formed from the elastomeric composition.

This disclosure provides a person support formed from an elastomeric composition. The elastomeric composition includes a polymer blend with the polymer blend consisting essentially of a first and second SEEPS copolymer. The first and second SEEPS copolymers are present in the polymer blend in an amount of from 75 to 95 percent by weight and 5 to 25 percent by weight, respectively, based on the total weight of the polymer blend. In addition, the sum of the first and second SEEPS copolymers in the polymer blend is 100 percent by weight. The first and second SEEPS copolymers have a weight average molecular weight of weight of at least 200,000 and 125,000 to 175,000, respectively. The disclosure also provides a patient support for supporting a patient with the patient support formed from the elastomeric composition.