Provided herein are a microwave retort system and a process for heating food products using a microwave retort system, such as to pasteurization and/or sterilization temperatures. Food product formulated for treatment in microwave retort processes are also provided. In one aspect, the microwave retort system includes a microwave zone having one or more microwave temperature sections in which a liquid medium is maintained at a temperature below sterilization temperatures during the microwaving process. The processes and systems described herein heat the products to pasteurization or sterilization temperatures while preventing the products, including outer surfaces, reaching a temperature greater than 135 F. The microwave retort processes and systems advantageously provide products with the taste and organoleptic properties equivalent to or nearly equivalent to an otherwise identical freshly prepared product and significantly better than otherwise identical food products that have undergone a conventional immersion or saturated steam retort process.

Provided herein are a microwave retort system and a process for heating food products using a microwave retort system, such as to pasteurization and/or sterilization temperatures. Food product formulated for treatment in microwave retort processes are also provided. In one aspect, the microwave retort system includes a microwave zone having one or more microwave temperature sections in which a liquid medium is maintained at a temperature below sterilization temperatures during the microwaving process. The processes and systems described herein heat the products to pasteurization or sterilization temperatures while preventing the products, including outer surfaces, reaching a temperature greater than 135 F. The microwave retort processes and systems advantageously provide products with the taste and organoleptic properties equivalent to or nearly equivalent to an otherwise identical freshly prepared product and significantly better than otherwise identical food products that have undergone a conventional immersion or saturated steam retort process.

A container-processing apparatus includes a pasteurizer with plural zones, and a transport element. The zones, which follow one another in a transport direction, include a preheating set, a cooling set, and pasteurizing set. The transport element moves containers through the sets, where they are subjected to a treatment medium at different treatment temperatures. Treatment temperatures in zones in the preheating set rise in steps from zone to zone. In the pasteurizing set, treatment temperature is maintained at or above pasteurizing temperature. In the cooling set, treatment temperatures decrease in steps zone to zone. The transport element transports containers in the pasteurizer at a changeable transport speed that is subject to continuous control.

A container-processing apparatus includes a pasteurizer with plural zones, and a transport element. The zones, which follow one another in a transport direction, include a preheating set, a cooling set, and pasteurizing set. The transport element moves containers through the sets, where they are subjected to a treatment medium at different treatment temperatures. Treatment temperatures in zones in the preheating set rise in steps from zone to zone. In the pasteurizing set, treatment temperature is maintained at or above pasteurizing temperature. In the cooling set, treatment temperatures decrease in steps zone to zone. The transport element transports containers in the pasteurizer at a changeable transport speed that is subject to continuous control.

A vessel having an opening for receiving the product and walls surrounding the vessel at all sides except the opening. The interior of the vessel is filled with a fluid having a specific gravity lower than a specific gravity of a medium surrounding the walls outside the vessel. While the vessel is oriented with the opening facing downwards, the vessel and/or product is/are conveyed to ensure that the product enters the interior through the opening.

A vessel having an opening for receiving the product and walls surrounding the vessel at all sides except the opening. The interior of the vessel is filled with a fluid having a specific gravity lower than a specific gravity of a medium surrounding the walls outside the vessel. While the vessel is oriented with the opening facing downwards, the vessel and/or product is/are conveyed to ensure that the product enters the interior through the opening.

The disclosure relates to methods for operating a pasteurizing device for pasteurizing foods filled into sealed containers. The foods are treated in treatment zones by applying a tempered, aqueous treatment liquid to an exterior of the containers. The treatment liquid is re-supplied to at least one treatment zone for reuse via circulation circuit pipes of a circulation circuit. A partial flow of the treatment liquid is continuously removed from the circulation circuit and filtered by means of a membrane filtration means. Furthermore, a biocide is apportioned to the treatment liquid as process chemical, such that a concentration of the biocide does not exceed 0.4 mmol/L. In addition, a pH-regulating agent comprising at least one inorganic or organic acid is apportioned to the treatment liquid as process chemical, such that a pH value of the treatment liquid is set to a range from 3.5 to 7.0.

The disclosure relates to methods for operating a pasteurizing device for pasteurizing foods filled into sealed containers. The foods are treated in treatment zones by applying a tempered, aqueous treatment liquid to an exterior of the containers. The treatment liquid is re-supplied to at least one treatment zone for reuse via circulation circuit pipes of a circulation circuit. A partial flow of the treatment liquid is continuously removed from the circulation circuit and filtered by means of a membrane filtration means. Furthermore, a biocide is apportioned to the treatment liquid as process chemical, such that a concentration of the biocide does not exceed 0.4 mmol/L. In addition, a pH-regulating agent comprising at least one inorganic or organic acid is apportioned to the treatment liquid as process chemical, such that a pH value of the treatment liquid is set to a range from 3.5 to 7.0.

A high temperature food heating device includes a high temperature heating tank composed of three tanks, which are a main tank, a front reserve tank and a reserve tank, each of the front and rear reserve tanks has a first storage part having an opening at the upper part and a second storage part communicating with the first storage part at the lower part of the first storage part and having an opening at the upper part. In the high temperature food heating device, a communication chamber for communicating between a water surface of each of the second storage parts of the front reserve tank and the rear reserve tank and a water surface of the main tank and storing a liquid or a gas inside is provided, and a high pressure gas or a pressurized liquid is supplied from a high pressure fluid supply section into the communication chamber.

Carriers suitable for transporting a plurality of articles through a microwave heating zone are provided. Carriers as described herein may include an outer frame and upper and lower support structures vertically spaced from one another to provide a cargo volume into which the articles are loaded. At least a portion of the upper and/or lower support structures may be formed of an electrically conductive material. Additionally, the carrier may include removable article spacing members, such as vertical spacing members and dividers, that can be selectively inserted to adjust the size and/or shaper of the cargo volume. Carriers as described herein may be configured to receive a variety of different articles, including trays and pouches, and the articles may be loaded into the carrier in a nested or overlapping manner.