A helmet body includes an outer shell and an energy management liner with an outer shell lower edge extending between the inner surface and the outer surface of the outer shell. At least two shoulder pad recesses are positioned at a lower edge of the outer shell on a respective left and right sides of the helmet. The energy management liner is adjacent to the inner surface of the outer shell and includes at least two shoulder pads formed of a foamed energy management material. Each of the at least two shoulder pads is received into one of the at least two shoulder pad recesses on the respective left or right side of the helmet, each shoulder pad extending from inside of the outer shell to across at least a majority of a width of the lower edge of the outer shell.

A partial bespoke protective sports equipment to be worn by a player engaged in a sporting activity is provided. The partial bespoke sports equipment system includes methods for acquiring, storing and processing a player's unique data, namely the anatomical features of the body part against which the partial bespoke equipment is worn. The systems also includes methods of using the player's unique data to manufacture the partial bespoke protective equipment with a partially custom formed internal padding. The system and method allows for the design and manufacture of partial bespoke protective sports equipment that is purposely designed and manufactured to substantially match the anatomical specifications of the player's body part.

The invention relates to a protective helmet, comprising an outer shell (1) for distributing impact forces and an antenna (2) for transferring a radio signal, which antenna is arranged at least partially inside the outer shell (1). The outer shell (1) consists of a main material in a main region (5). The protective helmet is characterized in that the outer shell (1) consists of a cut-out material in a cut-out region (6), the cut-out material having a lesser damping effect on the radio signal in comparison with the main material. The invention further relates to a method for producing a protective helmet.

A helmet includes a shell having an interior surface, a padding disposed along the interior surface of the shell, and a chinbar. The padding defines a first engagement surface positioned at a first lateral side of the padding and a second engagement surface positioned at an opposing second lateral side of the padding. The chinbar includes a cage, a first flange, and a second flange. The cage includes a first end defining a third engagement surface and a second end defining a fourth engagement surface. The third engagement surface interfaces with the first engagement surface and the fourth engagement surface interfaces with the second engagement surface. The first flange extends from the first end of the cage. The second flange extends from the second end of the cage. The first flange and the second flange of the chinbar are embedded within the padding.

A helmet includes a shell having an interior surface, a padding disposed along the interior surface of the shell, and a chinbar. The padding defines a first engagement surface positioned at a first lateral side of the padding and a second engagement surface positioned at an opposing second lateral side of the padding. The chinbar includes a cage, a first flange, and a second flange. The cage includes a first end defining a third engagement surface and a second end defining a fourth engagement surface. The third engagement surface interfaces with the first engagement surface and the fourth engagement surface interfaces with the second engagement surface. The first flange extends from the first end of the cage. The second flange extends from the second end of the cage. The first flange and the second flange of the chinbar are embedded within the padding.

This disclosure provides a method for making a helmet comprising a cavity between the outer shell and energy management layers.

A helmet comprising one or more additively-manufactured components designed to enhance performance and use of the helmet, such as: impact protection, including for managing different types of impacts; fit and comfort; adjustability; and/or other aspects of the helmet. Methods of additively-manufacturing components for such helmets are also provided, including methods involving expandable materials and the expansion of post-additively manufactured expandable components.

A helmet can include an upper body comprising an interior surface comprising a locking flange, and a lower body positioned at least partially inside the upper body. The lower body can comprise an edge in contact with the locking flange of the upper body. At least one joining pin can be located within, and bridge, the lower body and the upper body. An at least one basket pair can comprise an upper basket comprising a pin receiver, the upper basket being at least partially embedded within the upper body. A lower basket can comprise a pin aperture, the lower basket being at least partially embedded within the lower body and positioned such that the pin aperture is aligned with the pin receiver of the basket pair. The at least one joining pin can be positioned inside both the pin aperture and the pin receiver of the basket pair.

The present invention relates to a method of manufacturing a body made of composite material such as a shell of a helmet. Said body constitutes a multilayer structure where each layer is formed by superposed strata comprising portions of fabrics preimpregnated with thermoplastic resin in which at least some of said layers are formed by woven or non-woven LFRTP-type preimpregnated fabrics. The outer layer is formed by strata of portions of “veil” type or “felt” type fabrics, with non-woven and non-oriented fibers of lengths comprised between 5 and 20 mm. In the method, the multilayer structure arranged in a mold is subjected to the action exerted by a bag that is inflated due to pressure occupying the cavity of the mold.

A helmet body includes an outer shell and an energy management liner with an outer shell lower edge extending between the inner surface and the outer surface of the outer shell. At least two shoulder pad recesses are positioned at a lower edge of the outer shell on a respective left and right sides of the helmet. The energy management liner is adjacent to the inner surface of the outer shell and includes at least two shoulder pads formed of a foamed energy management material. Each of the at least two shoulder pads is received into one of the at least two shoulder pad recesses on the respective left or right side of the helmet, each shoulder pad extending from inside of the outer shell to across at least a majority of a width of the lower edge of the outer shell.