Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

The manufacturing of footwear includes the joining of components. The joining may be accomplished with adhesive. The adhesive, such as a polyurethane, is applied as a single-sided adhesive to a footwear component. The application of the adhesive can contaminate the system that is applying the adhesive with intentional over spray of the footwear component. The over spray ensures adequate coverage of the footwear component to allow a sufficient bond. A masking platform of the system masks portions of the system to limit the contamination caused by the over spray. Additionally, material brushes and scrapers may engage with components of the system to remove or limit adhesive contamination on those components. A vision system maps a surface of the footwear component to ensure the adhesive is applied for the specific article.

A present invention related to a method for manufacturing a dot bonding shoe insole using an adhesive resin containing hydrophobic nano-silica, including: melting adhesive resin made of any one selected from thermoplastic polyurethane (TPU) or ethylene vinyl acetate (EVA) containing hydrophobic nano-silica in the range of 0.2 to 5 phr and applying to the surface of the transfer roller in which the intaglio dot pattern is formed in a mesh shape in the shape of the shoe insole;

removing the adhesive resin applied other area than the intaglio dot pattern of the surface of the transfer roller;
transferring the adhesive resin applied to the intaglio dot pattern of the surface of the transfer roller to either one of the foam or the fabric;
bonding the foam and the fabric by compressing; and
cutting a shoe insole shape in a package in which the foam and the fabric are bonded.

An article of cleated footwear includes an outsole plate and an upper. The outsole plate includes a rigid first member and a second rigid member. The first rigid member extends substantially along the length of the outsole, and the rigid second member is attached to the first member. The first member and/or the second member has a ground-engaging profile. The upper is attached to the first member.

An article of cleated footwear includes an outsole plate and an upper. The outsole plate includes a rigid first member and a second rigid member. The first rigid member extends substantially along the length of the outsole, and the rigid second member is attached to the first member. The first member and/or the second member has a ground-engaging profile. The upper is attached to the first member.

Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

An article of cleated footwear includes an outsole plate and an upper. The outsole plate includes a rigid first member and a second rigid member. The first rigid member extends substantially along the length of the outsole, and the rigid second member is attached to the first member. The first member and/or the second member has a ground-engaging profile. The upper is attached to the first member.

An article of cleated footwear includes an outsole plate and an upper. The outsole plate includes a rigid first member and a second rigid member. The first rigid member extends substantially along the length of the outsole, and the rigid second member is attached to the first member. The first member and/or the second member has a ground-engaging profile. The upper is attached to the first member.

The manufacturing of footwear includes the joining of components. The joining may be accomplished with adhesive. The adhesive, such as a polyurethane, is applied as a single-sided adhesive to a footwear component. The application of the adhesive can contaminate the system that is applying the adhesive with intentional over spray of the footwear component. The over spray ensures adequate coverage of the footwear component to allow a sufficient bond. A masking platform of the system masks portions of the system to limit the contamination caused by the over spray. Additionally, material brushes and scrapers may engage with components of the system to remove or limit adhesive contamination on those components. A vision system maps a surface of the footwear component to ensure the adhesive is applied for the specific article.

A method for coupling a non-trimmed sole and an upper for making a shoe, which includes the steps of providing a non-trimmed sole having a flat and/or sheet-like shape and provided with a first surface, adapted during use to face towards the upper, wherein the non-trimmed sole includes a central part or impression and an edge portion which is extended outward starting from a peripheral portion of the impression, positioning the sole in a position below the upper, moving the non-trimmed sole so to enclose at least part of the upper, constraining the non-trimmed sole and at least part of the upper so as to obtain the shoe; shoe obtainable by means of such method.